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Level Weighing Mixer

The Level weighing mixer adopts an all-Chinese interface, which displays the working state of ingredients graphically and dynamically, and displays the weight of materials in the measuring hopper digitally, which is suitable for the operating habits and knowledge level of operators. Almost all the operation buttons can be clicked on the screen by the mouse, which improves the production efficiency and reduces the labor intensity of workers. Through the Ethernet in the production site, the batching computer in the production site can be networked with the office computer, and the production output statistics and raw material consumption assessment can be paperless. Data can be saved indefinitely.

PP20220212165550
Product details
020-34563445

The horizontal weighing mixer is a production equipment used in industry for automatically proportioning and processing different powder or liquid materials in a certain proportion. It is usually composed of a Weighing system, weighing control instrument, PLC system and upper computer, etc.

The weighing and mixing system includes various equipment such as the raw material storage body, conveying body, weighing and batching body, dust removal body, and material mixture.

The batching method can be reasonably selected based on the characteristics of the industry, the requirements of the production process, and the specific properties of the materials, such as "incremental" or "subtractive" weighing methods. It has multiple working modes including single-bucket single-material, single-bucket multi-material, and multi-bucket multi-material.

The process flow of the weighing control system

1. The material enters the electric arc valve from the silo and is then sent into the weighing module by the screw Feeder. The weighing module measures the flow rate and adjusts the speed of the screw feeder according to the actual required flow rate, thereby achieving normal feeding.

2. After being measured by the weighing module, the powder enters the feeding box of the screw pneumatic conveying pump and is pushed forward through the feeding mechanism.

3. The powder enters the mixing chamber and is vaporized by the air at the fan outlet, and is then sent to the conveying pipeline.

The screw feeder plays a role in quantitative flow stabilization. The weighing module can not only measure the flow rate of pulverized coal but also detect whether there is a shortage of pulverized coal in the system. The screw pneumatic conveying pump not only locks the air but also conveys the materials.

It adopts advanced batching weighing instruments, which can conveniently complete high-speed communication with the PLC system through communication methods such as ProFibus, MOD-BUS, and Ethernet network. It features strong real-time performance, good reliability, and flexible configuration of the system.

Features of the automatic feeding system

The entire process can be controlled, monitored and recorded, enabling remote monitoring and after-sales support, thereby enhancing the management level.

2. Optimized production is achieved through integral operations and logical control of parameters such as time, temperature, energy, rotational speed, and pressure.

3. High-resolution load cells and weighing instruments are adopted, ensuring high weighing accuracy.

4. All key components are made of high-end brands, ensuring stability and reliability.

5. Open human-machine interface, multi-area display and monitoring functions during system operation, easy to operate.

6. Fieldbus operation system, Internet of Things design.

7. Automatically detect the operation status. When an abnormality occurs, provide the alarm location and suggest solutions.


Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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