TheLiquid automatic canning scale fills the material directly into the packaging bucket through the set quantity of the filling nozzle, and the bucket will be transferred to the next link through the power track. Through the professional manipulator, the filled packaging drum is accurately absorbed and placed into the set tray. When the number of paint drums in the tray reaches the specified number, the robot will automatically transport the tray placed in the bucket to the specified position.
020-34563445The automatic liquid filling scale uses an intermediate relay as the conversion to control the solenoid valve and pump. The manual/automatic switch is achieved through two selection buttons. Secondly, the start and manual filling are realized through buttons. The I/ O allocation of the Filling system requires a switch quantity input, real-time collection of analog input signals for filling quality, and switch quantity output to control the actions of pumps and solenoid valves. The PLC system has two working modes, adopting a structure where the main program calls the subroutine, reducing scanning time, and handling measurement value conversion, stop, and emergency stop, etc.
The automatic Filling machine adopts configuration software for the design of the monitoring interface. This software can quickly build and generate an upper computer monitoring system. Through the collection and processing of on-site data, it displays through animations, handles alarms, and controls processes. Multiple methods such as real-time curve, historical curve and report output.
The filling system displays the current filling quality, the number of filling barrels and other on-site working status in real time through the screen. Corresponding operations can be carried out on the upper computer, and the filling mode can be selected and the start, stop and other buttons can be operated through the interface. It is possible to change the filling quality, the number of barrels, and manually remove the tare weight (i.e., the mass of the filled bottle) when using different filling barrels. To meet the above monitoring requirements, the monitoring interface simulated the dynamic filling process by setting the flow attributes of filling effect and fast flow.
The filling machine achieves manual/automatic selection, start, stop, emergency stop and manual opening of the pump and solenoid valve by adding standard buttons. The real-time display of filling quality Settings, the setting of the number of filling barrels and the current display of the number of filling barrels are achieved by setting the display output attributes of the labels. The configuration monitoring screen monitors the operation status of the filling system. The purpose of monitoring the PLC operation is achieved through the operation on the touch screen, and the connection between the system and external hardware devices is established. This enables MCGS to read data from external devices and control their working status, achieving real-time monitoring of the filling process.
Basic parameters
Maximum weighing capacity: 30kg
Minimum sensitivity: 0.1kg
Filling error: ±0.1-0.2kg
Filling speed: Approximately 1500-1800 barrels per hour for 20L
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.
Scale platform size: 400×800mm(304 stainless steel power raceway)
Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets
Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.
Optional models: Standard type, explosion-proof type filling scale
