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Instruction feeding system

The Instruction Dosing System utilizes PLC as the central control area to complete the whole process of weighing and feeding. The PLC central control area sends out a signal to start the corresponding solenoid valve to inject the liquid into the reaction kettle, and at the same time, the weighing module starts to work. When the amount of liquid in the reaction kettle increases to the same value as the weight set by the quantitative setting finger, the central control area receives the action signal from the weighing module, and immediately closes the solenoid valve for adding liquid and stops adding liquid. Automatically start the stirring switch, the control area sends out the instruction to start the corresponding solenoid valve of the mixer and the timer set by the program starts to time, the mixer stirs the solution evenly; when the timer time reaches the set value, the control area sends out the instruction to close the solenoid valve and stops the stirring.

PP20211019165555
Product details
020-34563445

The instruction feeding system is a production equipment used in industry to automatically and accurately process different powders or liquid materials in a certain proportion. It usually consists of a Weighing system, weighing control instruments, PLC system, and upper computer. The weighing system includes various equipment such as raw material storage, conveying, weighing and batching, dust removal, and material mixing; The batching method can be reasonably selected based on industry characteristics, production process requirements, and specific material characteristics, such as "incremental" or "subtractive" weighing methods, with multiple working modes including single bucket single material, single bucket multiple material, and multi bucket multiple material. The feeding system uses PLC as the central control area to complete the entire process of weighing and feeding. The PLC central control area sends a signal to activate the corresponding solenoid valve to inject liquid into the reaction kettle, and at the same time, the weighing module starts working. When the amount of liquid in the reaction tank increases to the weight set by the quantitative setting indicator, the central control area receives an action signal from the weighing module and immediately closes the solenoid valve for adding liquid, stopping the addition of liquid. Automatically start the mixing switch, send instructions from the control area, activate the corresponding solenoid valve of the mixer, and start timing according to the programmed timer. The mixer uniformly mixes the solution; When the timer reaches the set value, the control area sends a command to close the solenoid valve and stop stirring.

The weighing and Feeding machine is mainly composed of a weighing scale, pneumatic valve, weighing system, safety valve, weighing module, temperature sensor, control circuit, and intelligent control cabinet. The hopper is designed with a vertical cylindrical weighing scale, and the upper and lower ends are welded with heads. A partition plate is vertically welded from the middle of the lower head to the lower end of the upper head to symmetrically separate the weighing scale; There are silos between the upper and middle upper parts of the partition and the weighbridge, and measuring connection plates are welded on the horizontal plane between the lower part of the partition and the lower head weld. The measuring connection plates are welded to the partition, and there is a gap between them and the hopper. A discharge pipe is welded vertically downward at the center of the measuring connection plate. The discharge pipe of the hopper extends from the lower head and is connected to the inlet of the pneumatic valve. The outlet of the pneumatic valve is connected to the oil collection pipeline through the discharge pipe; There is a weighing control system installed at the lower part of the outer circumference of the scale on the partition. The upper end of the weighing control system is connected to the built-in valve inside the upper head through an electromagnetic valve, and the lower end is connected to the pneumatic valve outside the lower head; There is a liquid distribution pipe in the middle between two silos, and each middle of the liquid distribution pipe is equipped with an inlet liquid pipe. The inlet liquid pipe is vertically led out of the hopper and connected to the outlet of the pneumatic valve. The inlet of the pneumatic valve tee is connected to the inlet liquid pipe; A temperature sensor is installed on the gas-liquid pipeline, and a safety valve is installed on the upper head. The pneumatic valve, weighing system, weighing module, and temperature sensor are connected to the control circuit of the intelligent control cabinet.

Performance characteristics of ingredient equipment:

The system is reliable, highly applicable, with high weighing accuracy, high automation accuracy, stable quality, and easy management.

Electronic weighing display design, high measurement accuracy, easy calibration and maintenance.

The data processing and Batching system can automatically perform arithmetic processing on the collected signals, thereby automatically controlling the normal operation of the equipment.

Communication function, bidirectional data communication between industrial control computer, PLC and instrument.

Monitoring function, which detects and monitors the instantaneous flow rate, daily cumulative, monthly cumulative, annual cumulative and other parameters of the ingredient process.

Screen display, through computer monitors or weighing instruments, can show the operating status of relevant control parameters during the batching process.

Professional material handling capabilities, combined with the characteristics of measuring raw materials for users, using various types of Feeders and inlet and outlet valves.

A friendly human-machine interface that can connect various types of controllers to perform quantitative measurement or ingredient process control

The selection of control modes can be carried out using PLC, human-machine interface, microcontroller, industrial computer and other forms of control.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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