The traceability automatic batching scale combines a series of data such as raw material warehouse management, production equipment control, production process monitoring, (semi-finished) product inventory management, and production data traceability system through Internet information technology, and integrates and packages them onto the Internet. After the feeding equipment places various raw materials into their respective hoppers, the materials are fed into the weighing hopper in the proportion given by the formula and weighed. Then, they are sent to the mixer for a certain period of stirring to be evenly mixed into finished products. In advance, various fixed formulas are input into the computer. The computer controls the feeding, weighing and mixing according to the proportion of the formula, and detects the signal of the weighing module in real time, makes judgments, and issues commands to each batching actuator, thereby achieving batching automation. The entire production system is equipped with a manual control auxiliary mechanism, which can be controlled to operate in either automatic or manual mode.

The automatic batching scale adopts a screw metering method and regulates the material flow rate by adjusting the screw speed through variable frequency speed regulation. When the system enters the working state, the material from the screw is conveyed and its weight is detected by the weighing sensor. At the same time, the speed sensor installed at the end detects the speed. The detected weight signal and speed signal are sent to the weighing instrument together. The weight of the material inside the screw is detected by the weighing module and input into the accumulator. The frequency converter detects the motor speed and inputs the speed information into the accumulator. The integrator processes the received screw speed signal and weight signal to obtain the cumulative amount and time-of-use flow rate of the material.

The main components of the weighing and feeding system

1) Raw material storage is carried out by a dust-free feeding station - achieving dust-free manual feeding and reducing dust at the feeding site. Storage capacity: 0.1 to 20 cubic meters for customer selection. Error-proofing device - Prevent workers from putting in the wrong materials and design an error-proofing mechanism.

2) Optimized production is achieved through integral operations and logical control of parameters such as time, measurement, temperature, energy, rotational speed, and pressure. The load cell automatically detects the operation status. When an abnormality occurs, it provides the alarm location and prompts. Suitable for both large and small material formula production, it intelligently stores production formulas and can be called up at any time.

Store production data, etc.

3) Production data traceability; Storing production data, etc., helps with product quality traceability. The entire process of Internet control, monitoring and recording can achieve remote monitoring and after-sales support, improve management level, and facilitate customers to remotely monitor the inventory, production equipment and other related information of production plants across regions, provinces and countries.

The fully automatic feeding system covers the following functions

1) Full-process control, monitoring and recording functions.

2) Hopper scale formula production function.

3) Production data statistics record and query report function.

4) Internet remote monitoring function.

5) Fieldbus Internet of Things design, production line expansion function.

6) Safety interlock protection function; Automatically detect the operation status and have an alarm function.

7) Dust removal system design and environmental protection cleaning function.