Integration Measuring and feeding system provides a large amount of data information for production management, such as the list of batching results, the list of raw material consumption, the list of production volume, the record of formula use results, etc., and can be used to produce shift reports, daily reports, monthly reports, annual reports and other statistical and printing functions according to the time, formula and so on. At the same time to provide two kinds of user-defined system components, one is to use the weighing system for secondary design; the other is to embed the data seamlessly into the EXCEL system. The system can interact with other management ingredients to meet the requirements of deep data analysis.
020-34563445The weighing Feeder includes a chassis, a hopper, a discharge valve, and a weighing module, wherein the discharge valve is installed at the discharge port of the hopper to control the opening and closing of the discharge port; The weighing module is located between the chassis and the hopper to measure the weight of the material inside the hopper. There are three Weighing modules, which are evenly distributed along the circumference of the hopper. During the feeding process, the weight of the material in the hopper is measured by the weighing module. When the preset value is reached, the feeding is stopped and the discharge valve is opened to complete the precise feeding of each feeding port of the silo. This can effectively ensure the accuracy of each batch and each feeding port of the material, thereby improving the batching effect. In order to automatically open the discharge valve when the material in the hopper reaches the set value, the weighing feeder also includes a weighing instrument, which is connected to the weighing module and the discharge valve respectively. It is suitable for controlling the discharge valve to open the discharge port when the received weight value reaches the preset value. The weighing instrument adopts a PLC control system. The weighing feeder also includes a feeding mechanism, and the weighing instrument is connected to the feeding mechanism. It is also suitable for controlling the feeding mechanism to feed into the hopper at preset time intervals and to stop feeding when the received weight value reaches the preset value. The weighing instrument controls the feeding mechanism to feed at preset time intervals. When the weight value measured by the weighing module reaches the preset value, the weighing instrument controls the feeding mechanism to stop feeding and controls the discharge valve to come in, which can fully achieve automation, greatly improve production efficiency, and save labor.
The integrated weighing and feeding system solution includes the automation control of various equipment such as conveying control, automatic filling, weighing and batching, material mixing and mixing control, packaging and filling, involving various materials such as powder, granular, block, flake and liquid; Based on industry characteristics and process requirements, combined with material characteristics, the weighing module can reasonably select various measurement methods such as single material batching, multi material sequential accumulation, weight reduction batching, and weight loss scale batching. Provide a complete control solution that integrates touch display, production management, sensor acquisition and processing, feeding and unloading, alarm output, and other functions. One instrument can meet the requirements of controlling production with high integration; The ingredient module provides all functions except touch display and production management, and cooperates with the human-machine interface to complete control; The weighing transmission mainly collects the weight signal of the scale, performs internal filtering processing, and transmits the output to the reaction kettle, while the stirring kettle completes other control parts.
The Weighing system of the reaction kettle is divided into material storage, batching, metering system, and electrical control system. The control system has two operation modes: automatic and manual. The operation is simple and the control is flexible, which can meet various production needs and has high practicality. Suitable for mixing and controlling powders, particles, liquids, and other materials. Provide a large amount of data information for production management, such as ingredient result lists, raw material consumption lists, production quantity lists, formula usage result records, etc. It can be used for statistical and printing functions such as production shift reports, daily reports, monthly reports, and annual reports based on time and formula. Simultaneously providing two types of user-defined system components, one is to use the system for secondary design; Another approach is to seamlessly embed data into the EXCEL system. The system can interact with other management ingredients to meet the requirements of deep level data analysis.
Main functions and advantages of the weighing control system:
1) The weighing instrument has automatic batching control function and manual feeding control function for various solid materials in the formula.
2) The weighing controller has weighing control function.
3) Equipped with flow meter liquid addition control function.
4) The timed control function for dry mixing and wet mixing discharge of the mixer.
5) The system establishes an advanced security mechanism and weighing control instrument permission management system, and the weighing terminal is assisted by a database security mechanism to ensure the security of software data.
6) The weighing sensor adopts a hybrid inspection machine system design, which has stronger fault tolerance and high reliability.
7) Equipped with comprehensive specialized ingredient software, the system is stable and highly intelligent.
8) Optional function: equipped with formula import function.
9) Optional function: Supports uploading production data.
