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Continuous Weighing Mixer

Continuous Weighing mixer consists of two parts: hardware and software. Hardware part is mainly composed of mixing tank body, mixing tank cover, agitator, load-bearing weighing module, weighing instrument, transmission device, shaft sealing device and other programmable controllers, the upper industrial control computer system, etc.; according to the actual situation of the process, the two raw materials in the two raw materials before the delivery of the computer matching, according to the operator set the ratio of the two raw materials (i.e., the percentage) on the touch screen, the computer will automatically calculate the operating According to the proportion (i.e. percentage) of the two kinds of raw materials set by the operator on the touch screen, the computer will automatically calculate the running speed, and then according to the weight signals sensed by the two kinds of electronic scales, the computer will analyze the calculation at any time and control the adjusting speed so as to achieve the set proportion.

16946656754077736
Product details
020-34563445

The continuous weighing mixer can be controlled by instruments and touch screens. It is supplied by multiple silos and is used for professional production of weighing and batching equipment for continuous conveying, measurement and automatic batching of powdered and granular materials (such as refractory raw materials, cement, fly ash and coal powder, etc.). The weighing and feeding system is composed of a hopper scale, a feeding screw conveyor, a discharging screw, a computerized Weighing system, a small (micro) material feeding device, etc. Weighing and measurement is carried out by several raw material conveying screws to convey the raw materials into the weighing scale in the set sequence. Each raw material is conveyed in sequence according to the weight set in the automatic control system. When the weight of material A is reached, the weighing instrument directly controls the start and stop of the screw of material A, and then starts the conveying screw of material B. When the weight of material B is reached, the screw of material B is closed and the screw of material C is started. This sequential conveying ensures the accuracy of measurement to a large extent. After the raw material counterweight measurement is completed, all the raw materials are conveyed to the bucket elevator by the discharge screw of the weighing scale. At the same time, the bucket elevator is started to send the raw materials to the mixing bin located on the main machine. At this point, the counterweight work of the raw materials is completed.

The hopper scale body is an integral flow hopper. The integral type hopper can ensure that when the discharge port is opened, each particle of the material in the hopper starts to move, flowing in the order that the material entering the storage bin first is discharged first. There are no dead corners in the hopper, the discharge is uniform, and the bulk density of the discharged material is stable, eliminating the uneven distribution, interruption, pulsation and spurting of the material. The pressure on any horizontal cross-section inside the hopper is relatively uniform, and the segregation of the material can be kept to a minimum. It is a flow pattern for the flow of bulk solid materials with predictive properties. For the adhesion of CaCO3 materials, the bridging performance is relatively strong. The discharge port of the auxiliary material scale hopper is equipped with a flow-assisting air cushion plate (a closed cavity covered with a micro-porous air hole plate). After compressed air is introduced, the powder material is suspended on the air cushion and remains in a fluidized state all the time, which can effectively prevent the powder material from arching. Its application adopts rubber patches or Teflon coating.

Automatically detect the operation status of all motors during the production process and various types of switches in the production process. Check the on-off status of the valve, detect the weight information of each weighing and packaging machine during the production process, and check the display, record and cumulative production volume during the production process.

The control function (the entire system realizes three-level control), PLC automatic control and keyboard and mouse control on the PC screen. Once the computer malfunctions, it is necessary to ensure that the PLC maintains production for a period of time until the computer eliminates the fault.


Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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