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Automatic Filling Machine

Automatic filling machine has human-computer interaction, communication, display and storage, printing and other functions, which can realize real-time process data monitoring, set up alarms for running process events and switch between manual and automatic control. The computer downloads the program and monitors the operation of the equipment through Ethernet PLC on-line. The computer communicates with PLC through Modbus 485 communication protocol to display the running status of the equipment and set the running parameters for starting and stopping the equipment. The actuator is responsible for executing the commands from the PLC and performing the corresponding actions.

PP20211129105022
Product details
020-34563445

In order to form an integrated control system and meet the needs of distributed access and control within the enterprise, the automatic bucket Filling machine can transmit relevant data controlled locally by various systems, and provide a network-based distributed access system using the upper computer platform. The data can be shared with the company's enterprise resource planning system, providing enterprise management capabilities. The upper computer system constitutes an effective monitoring data collection platform system for remote data collection, formula data distribution, and remote control, with functions such as webpage access, providing convenience for departments to share data, and can develop various types of reports as needed for statistical analysis. The Liquid filling machine has functions such as human-computer interaction, communication, display and storage, printing, etc. It can achieve real-time process data monitoring, set operation process event alarms, and switch between manual and automatic control. The computer downloads programs online through Ethernet PLC and monitors the operation of the equipment. Communicate with PLC through Modbus 485 communication protocol, constantly display the operating status of the equipment, and perform operations such as starting and stopping the equipment to set various operating parameters. The executing agency is responsible for executing the instructions of the PLC and carrying out the corresponding actions.

The liquid filling machine adopts an operating platform, which is equipped with a conveyor belt and filling mechanism; The conveyor belt adopts a frame body, which is equipped with a transmission roller. The transmission roller is connected to a rotating motor, and the conveyor belt is sleeved on the transmission roller; The filling mechanism adopts a storage box and filling components. The two ends of the storage box are fixed on the operating platform through straight columns, and the storage box is connected to a feeding pipe. The conveyor belt passes between the two vertical columns; The filling component adopts a horizontal fixed rod, and both ends of the fixed rod are fixed with sliding blocks. The vertical column corresponding to the sliding block is equipped with a vertical sliding groove that matches the sliding block. The sliding block is set in the vertical sliding groove, and there is a telescopic rod fixed in the vertical sliding groove. The telescopic rod is connected to the sliding block, and multiple filling heads are uniformly set on the fixed rod. The filling heads are fixed on the fixed rod by fixing parts, and the filling heads are connected to the storage box through the feeding hose. The conveying direction of the conveyor belt is perpendicular to the arrangement direction of each filling head. Multiple discharge buckets can be arranged on the conveyor belt in sequence, and each discharge bucket corresponds to the filling head. The filling head fills one row of buckets at a time. After the filling is completed, the conveyor belt can transport the next row of buckets over, with short conveying time and high efficiency.

The automatic filling machine adopts a limit plate, which is perpendicular to the conveyor belt. Multiple limit slots are evenly distributed on the side of the limit plate facing the filling head. The limit slots correspond to the top and bottom of the filling head. The two ends of the limit plate are connected to telescopic rods, which are connected to connecting blocks. The connecting blocks are connected to the corresponding columns through a rotating shaft, and one of the rotating shafts is connected to a forward and reverse motor. This setting can be set when the material bucket runs below the filling head, and at this time, the limit slots of the limit plate are facing each material bucket. After being limited by the corresponding limit slots, each material bucket is in a static and stable state. The filling head moves down and enters the material bucket for filling. After filling is completed, the filling head moves up, the forward and reverse motors rotate in the opposite direction, and the limit plate rotates upward. The filled material bucket is transported away, and then the limit plate is reset. The next row of waiting material buckets continues to be transported to the limit plate for the next round of filling. This setting can also be used for filling without stopping the conveyor belt, reducing the requirement for the rotating motor that drives the conveyor belt to operate. The limit slot is equipped with an electronic weighing scale, which is electrically connected to the telescopic rod. When the weighing scale comes into contact with the limit slot through the material bucket, pressure is generated between the material bucket and the limit slot under the continuous transmission of the conveyor belt. The electronic weighing scale transmits a signal to the telescopic rod, which drives each filling head to move down and extend into the material bucket for filling operation.

Basic Parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 10g

Filling range: 10-30kg

Filling error: ± 0.1-0.3kg (depending on flow rate and pulse force)

Power supply: AC220/50Hz

Gas source used: 0.8Mpa

Explosion proof grade: EX-dIIBT4

Operating temperature: -10 ℃ -50 ℃


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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