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Quantitative filling machine

Quantitative filling machine consists of cylinder actuator and weighing module, which is used to monitor the assembly line filling device and related data management to ensure that the equipment to complete the expected operation, and its main function is to achieve accurate measurement of the product material, and the equipment consisting of heating mechanism, automatic capping mechanism, transmission mechanism and other units to complete the work of the product packaging, coding printing, and transportation of finished products.

17313809988814270
Product details
020-34563445

Quantitative barrel packaging machine is mainly used for filling various bottled liquids, including several steps such as bottle feeding, bottle grabbing, filling, cap twisting, bottle grabbing, and bottle dispensing. In the bottle feeding stage, multiple bottles are brought in at once through a belt with multiple fixed clips. In the first bottle grabbing stage, multiple grippers simultaneously grab multiple bottles into the conveyor chain. In the filling stage, multiple groups of canned tubes are divided into two stages to deliver canned liquids to multiple bottles. In the cap twisting stage, a servo drives multiple cap twisting mechanisms to screw caps. In the second bottle grabbing stage, the filled bottles are grabbed out of the conveyor chain and sent to the output belt. In the bottle dispensing stage, the output belt sends out the canned bottles. Each head servo is controlled through a motion control module. The timing of each head's actions is determined by position, and then each head is activated at a certain speed and position to complete the task. Filling adopts electronic cam instead of timing control, with virtual head as the main head and solid head as the head. The timing control main head of the metering Filling machine controls the circulation speed with a cycle of 360 degrees. The head and head are both in zero position. When starting from scratch, it does not start, but starts when the main head position reaches 285, and stops from scratch when the main head position reaches 360. In the next cycle, when the main head reaches 120, it will start from the beginning and return (reverse), and when the main head position reaches 220, it will stop from the beginning (return to zero). The electronic cam formed by the horizontal head and the main head of the bottle.

The weighing and filling machine adopts a frame, inlet pipe, filling valve, anti-collision and overload bottle tray, fixed plate, Filling system, electric control box, manual valve, pneumatic angle valve, breathable valve, pipeline joint seat, and bottle feeding and separating device. Among them, the filling system adopts proportional valves, PLC control units, and weighing scales. The anti-collision and overload proof bottle tray adopts bottle clamp guide rod support seat, bottle clamp guide rod, bottle clamp, bottle tray, bottle tray support block, weighing module, weighing module overload proof adjustment screw, and bottle tray overload proof adjustment screw. The weighing module is located in the bottle tray support block, and the bottle tray is connected to the bottle clamp guide rod support seat and the bottle tray support block through screws. The overload proof adjustment screw of the weighing module is set at the connection between the weighing module and the bottle tray support block, and the overload proof adjustment screw of the bottle tray is set at the connection between the bottle tray and the bottle clamp guide rod support seat. The cylinder is set above the cylinder support rod, and the air pipe is connected to the cylinder. The spring is set at the upper end of the filling valve stem through the spring seat. The filling valve stem passes through the support plate below the cylinder support rod. The guide fork is set at the lower end of the filling valve stem, and a sealing head nut is set on the guide fork. The guide fork, sealing head nut, and support plate together form a cavity, which is connected to the inlet pipe.  

Technical parameters

Measurement range: 20kg~30kg

Measurement method: 2-row type

Feeding amount: 30kg

Feeding accuracy: ± 0.1%

Division value: 0.1kg

Power supply: AC220V (3-phase) 60HZ

Air pressure used: 5kgf/c ㎡


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
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