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Pneumatic Liquid Filling Machine

Pneumatic Liquid filling machine is used to send out the request to enter the car number, password, work number, filling and other commands, the weighing system is required to deal with the RF reader, weighing table data, communication of the upper PO and other serial data, the establishment of the barrel ID and information and staff permissions and other databases, so as to facilitate the effective query operation of the lower computer data uploaded when the database receives information indicating the car number and weight, the data is directly recorded in the database When the database receives the information indicating the car number and weight, the data will be recorded into the database directly, and each filling station can output statistics and reports on these data.

Product details
020-34563445

The design of the pneumatic liquid Filling machine takes the S7-300 series PLC as the processing core. The signals during the production process (such as the running position of empty bottles, the size of containers, etc.) are processed by limit switches and Weighing modules and then sent to the PLC processor. The PLC then performs operations on the data Then, drive signals (such as contactors, solenoid valves, etc. of the Liquid filling machine) are output to complete the operation of the liquid filling machine in the filling production process.

The Filling system is set to automatic operation mode through a switch. Once started, the drive motor of the conveyor starts and remains in operation until the stop switch operates or the containers to be filled are conveyed to the filling system. After the bottles are filled and capped, the conveyor belt drive motor must start automatically and remain in place until the next container to be filled is conveyed to the filling system or the switch stops operating.

The weighing filling machine integrates the filling device and the capping device together, enabling the filling to be completed stably and efficiently. The difference in container size is achieved through the operation of reflective photoelectric modules, and the counting of the produced products is realized by triggering the counter at a positive level with an auxiliary relay.

Once the filling system is powered on, the conveyor belt drives the motor to operate. When the empty container reaches the limit switch, the limit switch closes and the motor stops. The filling system controls the filling time by closing the valve. After the filling process is completed, the motor resumes rotation. This cycle is repeated to achieve automatic control of the filling machine. The distinction of container sizes on the conveyor belt is achieved through the operation of the reflective light-weight modules at their respective positions.

Basic parameters

Weighing range: 10 to 300 kilograms

Material interface: DN40 material

Inlet pressure: < 0.6MPa

Filling speed: 1-2 barrels (200L)/ minute (for materials with a diameter of 1.5 ", the flow rate is guaranteed to be 280L/min)

Filling accuracy: Grade 0.2

The structure of the spray gun: The materials of the parts of the liquid filling scale that come into contact with the material are 316 and 316L stainless steel, while the materials of the rest of the parts are 304 stainless steel, carbon steel, etc

Air source: Pressure 0.5±0.1Mpa, consumption 10m ³ /h, quick connector 8 mm

Air pipe power supply: 220(-15% to +10%)VAC, 50Hz. Simple operation and convenient installation. Spray gun lifting rate control. Bucket collision protection


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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