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Jacket Weighing And Mixing Equipment

The structure of the Jacket weighing and mixing equipment consists of a high level bin, a valve, a vibrating motor, a weighing module and a reactor, as well as a set of position detection devices. During the charging waiting phase, the mobile drum is parked on the electronic scale and at the position of the reactor charging port waiting for control commands. According to the charging parameters entered by the operator, the silo valve opens to discharge the material. The amount of feed is continuously collected through the electronic scale, and the valve is closed when it reaches the dosing set value of one advance, which can be calculated by the time of the valve or obtained by experience. When the added material reaches the specified weight, the valve is automatically closed.

PP20211011142559
Product details
020-34563445

The jacketed weighing and mixing equipment is composed of an upper computer - industrial computer, a lower computer -PLC programmable controller, powder batching, liquid batching, micro-feeding and control system, etc. This control system is an automatic Weighing system that uses vacuum feeding, quantitative feeding by the feeding screw, automatic weighing and batching by the weighing hopper, and simultaneous cumulative weighing. It is suitable for precise measurement of materials and automatic batching operations in the production process.

The structure of the weighing mixer consists of a high-level silo, valves, vibrating motors, Weighing modules, reaction vessels, and a set of position detection devices. During the feeding waiting stage, the mobile bucket stops at the Electronic scale and the feeding port of the reaction tank, waiting for the control command. According to the feeding parameters input by the operator, the silo valve opens to discharge materials. The feeding amount is continuously collected through the weighing module. When the feeding set value - the lead amount is reached, the valve is closed. The lead amount can be calculated from the time of the valve or obtained based on experience. The valve will automatically close when the added materials reach the specified weight.

The composition of the automatic feeding system

The batching machine mainly completes the batching and mixing of powder and various liquid materials. The metering tanks are set up separately, and the liquid raw materials are metered and fed separately. Each raw material tank is equipped with a feeding pipeline at the bottom, which is controlled and switched by automatic valves and manual valves respectively. The automatic valve for each liquid material is installed near the pipeline outlet, and the feeding pump is responsible for sending the material through the pipeline to the metering tank. Return pipes and return valves are reserved at both ends of the feeding pump. An automatic valve is installed at the feeding port of the metering tank to achieve fast and slow feeding control of materials. Liquid or powder materials can be directly added to the metering tank through pipelines. Weighing modules are installed between the four support feet of the metering tank and the foundation of the support frame, which are responsible for measuring the weight of the materials entering the metering tank.

2. Through the automatic diversion device at the bottom of the metering tank, the materials are automatically added to the corresponding stirring tanks respectively. After the main discharge valve of the metering tank, the water body is horizontally installed to the automatic distribution valves of each stirring tank. The front feeding pipes of each automatic distribution valve are connected by pipelines. This can ensure that there is no material remaining after discharge. The discharge pipelines for powder and liquid materials to each agitator tank can be combined into one pipeline to reduce the cost of pipeline materials. The well-mixed finished products are pumped to the finished product tank through the pipeline at the bottom of the reaction vessel and are controlled by automatic valves and pumps.

3. All ingredient data are stored in the industrial control computer database in the control center. The ingredient process is monitored by configuration software and process operations are carried out through the control interface. Production data is stored in the system database in a timely manner to complete the storage and analysis of various production data. It can also realize various functions such as raw material storage and usage management, finished product management, personnel management, and contract management.

Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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