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Distribution Feed Scale

The Distribution feed scale is processed in accordance with the sequence and operating parameters specified in the formula, which is executed in real time by the batch actuator and contains all information related to the product in the specific batch production, including the raw material ratio of the product and the process information for the production of the product. The recipe consists of a title, recipe requirements, procedures, and additional information. The program is the most important part of the formula. The general strategy of product production is specified, including the necessary production operation, sequence and corresponding control requirements.

PP20211025121731
Product details
020-34563445

Distribution Feeding scale adopts process unit, management unit, weighing module and batching control. Weighing consists of a group of Weighing modules, driving devices and other control modules, which complete the basic control activities. The weighing module consists of several controlled weighing units that perform simple tasks. The unit consists of all control weights to complete specific tasks in the production process; The process plant includes all production operations and auxiliary operations in mass production.

The feed is processed according to the sequence and operating parameters specified in the formula. The formulation is executed in real time by the batch actuator and contains all the information related to the product in a particular batch production, including the raw material ratio of the product and the process information for the production of the product. The recipe consists of a title, recipe requirements, procedures, and additional information. The program is the most important part of the formula. The general strategy of product production is specified, including the necessary production operation, sequence and corresponding control requirements. According to the program control model, the program in the formula is divided into four levels from top to bottom: program, unit program, operation and stage.

The mixing scale uses PTA and EG as the main raw materials, and adopts the production process of direct esterification and batch polycondensation. Direct esterification method is to pre-deposit a certain amount of BHET oligomers in the reactor V-201, and first add PTA and EG grout with a certain molar ratio to the esterification reactor V-201 continuously at a certain flow rate, and the reaction is carried out at a clear point. After the esterification reaction, the material was transferred to the polycondensation reactor V-401 for polycondensation reaction.

In the actual control of the batching machine, the measurement of EG and the total amount of slurry are set as a PID control loop, the speed of slurry is controlled by CP (because CP line needs to adjust parameters according to production), the flow direction of slurry is controlled by the automatic batching scale according to the total amount, the relevant control is combined with sequence and interlock, and the preparation of slurry and EG are fully automatic.

Make full use of the advantages of the proportioning scale, the sequence control, interlock control and complex loop algorithm perfectly together, the program will be based on the current state (some important parameters such as internal temperature, water reception, liquid level, etc.) to know the esterification reaction to several steps, and then implement the latest control scheme, so that the process parameters are stable, but also improve the quality of the product.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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