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TR2 Weighing and feeding system

The weighing and unloading system adds the required materials into the mixing bin in turn according to a certain ratio. At the same time, PLC monitors the pulse signal sent by the material level meter to determine the position of the material in the bin, so as to control the on-off of the charging valve; After the feeding is completed, according to the preset mixing delay time, the PLC starts the mixing motor to ensure that the material is fully stirred in the mixing bin to complete the mixing operation; Then enter the discharge and pressing stage, the PLC controls the discharge valve action, the material is output from the mixing bin, pressed into the storage tank, complete a cycle of automatic batching control process.

Product details
020-34563445

The feeding system is mainly used for batching control and complete automatic control of liquid dispensing, mixing and stirring process. According to the pre-set raw material ratio and process configuration, it meets the supporting requirements of high-speed mixing automatic batching, and realizes the control of all material weighing and feeding and batching, so as to control the entire batching process more accurately and ensure the accurate execution of the formula. Using a very low rate of RS485 serial communication mode, the unique digital filter patent technology is also fully competent for this task. In each scanning cycle, MODBUS only needs to collect a single weight data that has been digitally filtered from the terminal through the RS485 bus network for subsequent processing.

The feeding system is equipped with the function of automatic correction of the ratio. When feeding, the deviation in the feeding process is monitored through the screen, and the feeding ratio is automatically corrected according to the proportion of the formula to ensure the accuracy of the formula. Can contact with the customer's pipe system, through parameter setting, automatically according to the order to be produced to determine the amount of liquid, so as to reduce the waste of curing agent; After the initial input of the formula, when the customer needs to adjust the formula, there is no need to calculate the change of the material, just directly input the result of the change of the liquid, the program can automatically modify the formula; Equipped with automatic purge function, when each mixed reaction tank liquid delivery after automatic blowing, to avoid resin tube clogging.

The storage is equipped with a weighing mixer and a vibrating Feeder, and alloy steel Weighing modules with high and low levels are provided. The role of the vibrator is to shake loose, shake loose, so as not to form a block when adding material; When there is a high level signal output, it can not be added to the tank, when below the minimum level, the system automatically alarm and start the vibrator automatic feed. The system has alarm signals such as lack of material, charging failure, overtemperature, charging timeout and equipment failure. In order to keep the fluidity of the solvent in the main tank, steam heating and corresponding temperature control equipment are also set up in addition to the stirring device. The temperature control unit is equipped with a temperature measuring point (using a platinum resistance temperature measuring element), a steam control valve and a temperature secondary instrument with RS485 bus communication interface, temperature setting range of 10 to 50 degrees Celsius (can be set by the touch screen), control deviation within +/-2 degrees Celsius. The data communication between MODBUS and the thermometer is carried out through RS485 bus, and the two-position intermittent temperature control with dead zone is realized according to the pre-programmed program.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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