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Diversion Weighing And Mixing System

Diversion Weighing and mixing system without weighing meter and main console, only sensor junction box, signal transmitter, wiring cabinet, PLC, analog input module, communication module, touch screen, HZS(HLS) series control dual synchronous control system, The main hardware is composed of two computers, high-performance microcomputer controller, man-machine interface, high-speed and high-precision weighing unit and internationally famous low-voltage electrical appliances. Industrial calculation is used to control the production process.

PP20211028140744
Product details
020-34563445

The diversion weighing and mixing system adopts automatic control to achieve automatic control and supervision of the processes such as raw material feeding, weighing and measurement, vacuum feeding, batching dispersion and stirring. The dispersion time and cylinder number can be selected and adjusted on the computer according to production requirements. The opening and closing of the motor equipment and the opening and closing of the feeding valve during the process are all controlled by the computer. The measurement and conveying of powder materials are automated control processes, and they are measured by powder material metering tanks. The computer control automatically opens the corresponding valves based on the weight of the added materials and starts the corresponding screw conveyor in linkage to begin feeding. When the weighing reaches the set value, the weighing module interlocks the feeding valve and the screw conveyor to close. After the metering is completed, the discharge valve of the metering tank automatically opens, and the feed valve of the transition tank is also opened. The powder enters the transition tank for storage. When adding powder to the dispersion kettle, the bottom of the kettle is fed to create a vacuum inside the kettle. The discharge valve of the transition tank and the feed valve of the material tank automatically open, and the powder enters the reaction kettle from the bottom of the tank.

During the production process of the continuous batching machine, the filler is continuously and accurately fed into the first twin-screw extruder through the corresponding metering device for premixing. After degassing and cooling, the base material is obtained and then enters the second twin-screw extruder for further mixing and dispersion. The raw materials introduced into the system are conveyed from the raw material storage tank to the hopper scale through the screw feeding device, and the raw materials in the hopper pass through the weighing module. Stop feeding when the weight reaches the upper limit, and start feeding when the weight drops below the lower limit. The weight of the metering hopper is constantly changing. Within a time range, it is discharged from the metering hopper by the discharge pump. During this period, no feeding is required. The weight of the material in the metering hopper shows a downward trend. Within a time range, as the material in the metering hopper has reached the lower limit and needs to be fed, the weight of the metering hopper increases. When the metering hopper reaches the upper limit, the feeding of the material stops.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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