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SU2 Weighing formulation system

The weighing formula system will press the powder into the powder bin from the feeding tank for storage, and the metering and conveying of the powder is an automatic control process. Using the powder metering tank and computer control, the corresponding valve will be automatically opened according to the weight of the added material, and the corresponding screw conveyor will start the feeding in linkage. When the weighing module reaches the set value, the interlocking feed valve and screw conveyor will be closed.

Product details
020-34563445

The dosing system is suitable for petroleum, chemical and proportioning industries. The quantitative liquid dosing system is based on computer technology, control technology, communication technology and graphic display technology (4C technology). The automatic weighing Batching system connects the on-site control stations, control management stations, detection stations, operation management stations and engineer stations distributed in the industrial site (near) through the communication network to jointly complete the integrated control system of decentralized control and centralized operation and management. Through a unified monitoring interface, dynamic data of each monitoring environment is automatically collected, and various reports and schedules are formed based on the monitoring data to facilitate service statistics and query. The powerful query function can query user records and reports by ticket number, station number, user code, vehicle number, etc. On this basis, the system will also form a complete business information feedback and supervision and control mechanism, providing a strong support for enterprises to conduct scientific management and decision-making.

The variable frequency speed control loop of the feeding system is composed of the double closed loop spiral scale, computer integrator, frequency converter, AI-808 regulator, star Feeder, screw conveyor, etc. Inverter selection Delta VFD015A43B, it is mainly used to control the feed of the star feeder, the spiral scale detects the material flowing through the conveyor, and transmits the signal to the computer integrator, the computer integrator sends 4 ~ 20mA analog signal to the regulator, the regulator sends two 4 ~ 20mA analog signals, all the way to the DCS system, Multiply it by the coefficient K as the target value of the second closed loop; The other is transmitted to the frequency converter, and the V/F value of the frequency converter is adjusted by the regulator to adjust the speed of the star feeder, so as to ensure that the powder flowing through the screw conveyor is more uniform, and the purpose is to produce a more stable and accurate flow rate; The second closed-loop control is to adjust the amount of dispersant according to the amount of the first way of transmission, so that the amount of dispersant changes with the amount of powder, on the one hand to ensure the normal operation of the regulator, on the other hand to ensure that the powder and the dispersant are mixed in a certain proportion to ensure the accuracy of the ratio, so as to ensure the quality of the mixture and improve the reliability of the system.

According to the dosing list remotely issued by the database management center through the network, the system automatically calculates the quantity of each raw material through the formula parameters of the corresponding brand in the formula library and sends it to the central controller. The central controller collects and accumulates the pulse signal of weighing accordingly, so as to automatically control the discharge of raw material reaction tank to the modulating reaction tank. The deviation caused by the pipeline system can be automatically compensated by software. The prepared feed liquid can be transported to the storage reaction tank. By collecting the analog signal of the temperature transmitter and receiving the set temperature value sent by the computer, the dynamic digital display and heat preservation function of the temperature can be realized. To realize "brand tracking" for the brand, that is, the brand code of the modulating reaction tank is sent to the storage reaction tank of the current feed to show the grade of its feed liquid. After the discharge of the modulating reaction tank, the brand code of the modulating reaction tank is eliminated. The central controller implements automatic search of the reaction tank and first-in-first-out according to the material signal and production grade on site. Firstly, according to the production grade, the storage reactor of this grade is automatically found. If there are multiple storage reaction tanks of the same grade, the first in first out is realized according to the "sequential queue".


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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