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Industrial Filling Machines

Industrial filling machines offer help to fill liquids or powders into containers from one side entry, with a linear filling and capping system mounted on the wall that fits neatly into any space. Provides a single solution using aseptic filling and capping requirements. Modular design is easy to configure - enables simple integration with isolators to ensure maximum sterility and operator safety.

17308009997376030
Product details
020-34563445

The industrial Filling machine is composed of an industrial control computer, weighing instrument, frequency converter, Filling system, etc. During the filling control process, the upper computer is connected to the command to monitor the operation status and data area content of the lower computer, read the internal status of the weighing instrument and the real-time data of quantitative filling in real time, and display the data on the upper computer. It has a reporting function It can generate daily reports, real-time reports, monthly reports, annual reports, etc. The filling machine dynamically adds and modifies reports. By setting permissions, it grants technicians or operators the right to modify and add filling forms, while recording the modification date and the number of operators. Power failure recovery function: In the event of a sudden power outage, the measurement records before the power failure can be restored. The local area network sharing function enables the host to share data within the local area network, facilitating workshop supervisors to understand the progress of the project and other situations.

The weighing filling machine is a production line composed of a capping machine and a labeling machine. It can choose filling schemes and handle different types of liquid products, including liquid, thick, foamed or non-foamed ones, and fill them in different packaging forms. It is composed of filling, capping, boxing, palletizing, weighing equipment and corresponding conveyor belts, supplemented by automatic control and automatic adjustment systems. Comprehensive formula control is carried out through HMI and integrated into the machine's human-machine interface to achieve SMART remote support, real-time statistics and performance analysis, as well as manufacturer improvement feedback.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: Approximately 150-180 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat suspending agent, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
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