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RFF Weighing and unloading system

The weighing supply and unloading system uses the analog input template in PLC to collect the on-site data in real time, calculates the actual value according to the different ranges of the flow of each spiral scale, and calculates the average value of the converted value, reduces the fluctuation of the flow to the minimum, facilitates the application of the numerical value and PID loop adjustment, and ensures the stability of the adjustment. The display of the material level is one way on site and one way in the main control room, which is convenient for real-time monitoring of the material level of the silo from both sides, and ensures that on-site personnel take charging measures when the material level is low to prevent the occurrence of material cut off.

Product details
020-34563445

Mixing system is the ideal batching equipment for continuous batching and measurement of bulk materials, which can be used for metering and feeding and can be combined with multiple units for automatic batching, which can form intelligent and programmed production management, high-performance intelligent weighing instruments, instruments and frequency conversion governor control screw conveyor speed to form closed-loop control. The built-in intelligent software regulator of the weighing instrument can set high, medium and low feed levels to ensure the accuracy of the ingredients. Three sets of output signals are used to control the frequency converter, and then control the feed speed of the screw Feeder, so as to achieve the purpose of accurate batching. The intelligent weighing instrument can set the feed amount manually, or set the ratio through the two-way communication between the computer and the instrument.

Communicate with PLC through serial port, and reflect the running status of loading, batching, feeding and related equipment in the form of dynamic screen according to the actual process of batching process. When there is an over-limit fault during operation,  will appear Chinese alarm, and start the alarm (sound and light), or stop the machine, or change the warehouse,  can make control status analysis according to the running data. The dynamic batching process of the system is reflected by different color histogram. According to the operation data, the industrial computer can assign the ratio or the feeding amount, and truly reflect the state of the dosing. In addition, the industrial computer is installed with the Batching system developed by Yuke Company. The dosing system also has other functions, such as class report, daily report, monthly report, annual report and so on. It provides convenience for management.

Pneumatic ash removal in electric power industry is a method of conveying fly ash in pipelines with air as carrier and pressure equipment (positive or negative pressure). The whole pneumatic conveying system is very simple. In operation, only the compressed air source, feeding device, conveying pipe and receiver with gas-material separation function can be automatically controlled through the system, and can continuously monitor the material delivery volume and monitor the input and output of the plant. The main components are level meter and pneumatic actuator, electric airlock, material conveying equipment, dry ash concentration equipment, dust removal equipment, air source equipment, air drying device, ash removal pipeline, bottom storage equipment, etc.

In the initial state of the bin pump, all valves are closed. In the feeding process, all valves are closed. The balance valve is opened first, so that air can be discharged from the bin pump at the same time. After the feed valve in the balance valve is opened, the discharge valve on the pipeline is closed to prevent air from being sucked into the ash hopper. When the bin pump shows that the material in the pump is full (the level meter is covered) or reaches the time set by the designer, the material falls into the bin pump under the natural action of gravity, and the feed valve and the balance valve are closed. This process requires a short delay, that is, the time for the valve to close after the feed valve and the balance valve are closed. When the pressurization reaches the set time or value, the exhaust valve is opened, and the compressed gas is transported to the ash warehouse through the pipeline. After the material reaches the ash warehouse, the transportation link of the bin pump is over, the pressure in the pipeline is reduced to a specific lower limit, and the intake valve is closed. After a period of delay, the residual pressure in the pump is discharged and the discharge valve is closed. Prepare to wait for the next cycle.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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