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Pressure Relief Metering Mixing System

The Pressure relief metering mixing system is directly driven by the motor to rotate the main shaft through the weighing module, belt wheel and reducer box, and the rotating blade with special shape installed on the main shaft rotates accordingly. Under the action of centrifugal force and weighing force, the material rises along the conical wall of the fixed mixing tank and is in a state of rotational motion, forming a swirling movement. For materials with different densities, it is easy to mix evenly in a short time, and the mixing efficiency is more than twice that of the general mixer.

PP20210709204259
Product details
020-34563445

The pressure relief metering mixing system is the core part of the batching production, and it has very high requirements for the accuracy, reliability and confidentiality of batching. By using the mass batching method, various powders are mixed here by weighing equipment in accordance with the input ratio provided by the operator. The accuracy of batching directly affects the stability of sintered ore content, thus putting forward higher requirements for the control system. It is mainly composed of PLC, feeding device, weighing device and frequency converter. The operator inputs the chemical composition and proportion of various raw materials through the operator station. The flow signal is converted into a 4-20mA signal by the weighing equipment and the weighing display, and then input into the functional module for comparison with the set value. The obtained control word is transmitted to the frequency converter through the Profibus-DP bus, and the frequency converter controls the rotational speed of the feeding device motor based on this signal. Make the feeding amount of each feeding device fluctuate slightly around the set value, thereby achieving the automatic batching function.

To ensure the air permeability of the ingredients, increase output and quality, it is necessary to add an appropriate amount of liquid in the first and second mixing processes. The amount of liquid added in one mixing is related to the original moisture content of the raw materials. Add liquid for the second time to make the liquid content of the mixture reach the target value set for the second addition, so as to improve the permeability. The volume of the first liquid addition is controlled by a rough percentage of the liquid addition volume, and the volume of the second liquid addition is controlled by PID, with the target liquid content set. Based on the current liquid content measured, it is compared with the target liquid content, and feedback correction is carried out with the given deviation to achieve automatic control of the liquid content.

The control system mainly accomplishes the detection and control of parameters related to the ingredients, as well as the manual and automatic control of parameters such as the pressure, temperature, gas pressure, gas flow rate, and combustion-supporting air pressure of the reaction vessel. It is monitored through the data display screen and the historical trend screen, and has the function of alarm history record.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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