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Quantitative Automatic Batcher

Quantitative Automatic batching machine by the feeding equipment or manual bag feeding materials into the metering bin in batches, drive the screw machine output weight, weighing sensor and control system automatically quickly pick up the weight value real-time calculation, and compare each weighing value and calibration results, calculate the error value, timely feedback and correction of the screw machine output.

PP20211029134613
Product details
020-34563445

The fully automatic quantitative batching machine is a material storage, batching, metering system and electrical control system. The control system has two operation modes: automatic and manual. It is simple to operate and flexible to control, which can meet various production needs. The weighing Batching system has extremely high practicality. It can be adapted to the batching and stirring control of powder, granules, liquids and other materials. We can tailor a set of efficient, stable industrial batching control system and batching software system solutions that fully meet your company's control requirements according to your demands.

The main functions and advantages of the batching system:

It has the automatic batching control function and manual feeding control function for various solid materials in the formula.

2. It is equipped with the function of liquid scale weighing and liquid addition control.

3. It is equipped with the function of liquid addition control for flowmeters.

4. The timing control function for dry mixing, wet mixing and discharging of the mixer.

5. The system establishes an advanced security mechanism and user permission management system, and supplements it with a database security mechanism to ensure the security of software system data.

6. It adopts a hybrid computer system design, featuring stronger fault tolerance and high reliability.

7. Equipped with a complete dedicated batching software, the system is stable and highly intelligent.

8. Optional function: Equipped with formula import function.

9. Optional function: Supports production data upload.

The feeding system improves the batching production information management system

1. Formula Management: Input, storage, modification and deletion of formulas.

2. Production Management: Order placement, execution and raw material demand statistics.

3. Raw Material Management: Addition and deletion of raw materials.

4. Alarm Management: Alarm records, viewing and deletion.

5. System parameters: Mixing time, jog time, door closing time, drop compensation, and hundreds of parameters such as silos, scale buckets, mixers, small hoppers, and liquid sprays can be manually set, modified, and stored.

6. Production Data: Original production data can be added, deleted and viewed.

7. Report Statistics: We offer a variety of production reports in different forms to meet the query requirements of various departments. All tables are available for download in Excel file format.

8. User Management: Manage the permissions of system users; Data backup and recovery functions


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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