In order to achieve accurate production and avoid production losses caused by human errors in the production process, the filling device ensures the correctness of the automatic filling machine by checking and confirming the instruction information of the feeding process and filling process, electronic signature of important steps, and the restraint means of material and container code identification. Generate process production batch reports, material balance and other quality related reports, process data reports, material use reports, work order reports, etc., through these reports, to achieve the analysis of the filling process.
020-34563445The liquid Filling machine adopts the configuration software MCGS6.8 for monitoring interface, which can quickly build and generate the upper computer monitoring system. Through the on-site data acquisition and processing, it can display animation, alarm processing and process control. Real-time curve, historical curve and report output. In order to realize the above monitoring requirements, the dynamic filling process is simulated by the filling effect and the flow attribute setting with fast flow in the monitoring interface design. The manual/automatic selection, start, stop, emergency stop and manual opening of the pump solenoid valve are realized by adding standard buttons, and the filling quality is displayed in real time by setting the display output attribute of the label. The configuration monitoring screen such as the setting of the number of filling bottles and the display of the current number of filling barrels can complete the monitoring of the operating status of the Filling system.
The measuring filling machine adopts AC servo system, speed and current loop PI proportional control, introduces PD link in each repeat controller channel to adjust the tracking performance of the system, integrates PID control and improves the control system of double repeat control, and realizes the rapid convergence of repeatability errors and effective suppression of interference signals. The input signal is provided by an optical encoder coaxially mounted with the rotary table of the conveying bottle to be filled, and the signal is processed by multistage filtering. In order to improve the production efficiency and filling quality, the improved double repeat controller and the conventional PID control are applied to the horizontal tracking and rapid swing servo system of the filling machine, using their respective advantages to achieve high precision tracking of periodic signals and effectively reduce repeatability errors.
