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Servo Automatic filling machine

The servo automatic filling machine is controlled by PLC for the servo motor. The weighing module is connected to the weighing instrument via data lines, enabling different dosing amounts. When the weight of the material in the bucket is not less than a certain value and the equipment is in good condition, materials pass through the transmission chain, and the servo motor, based on the pre-set speed, provides a certain weight of liquid to the bucket on the electronic scale of the transmission chain, automatically detecting the material quantity in the bucket.

PP20211129105131
Product details
020-34563445

The servo automatic Filling machine utilizes a Weighing system and PLC to control the cylinder filling head to fill materials at fast, medium and slow speeds. It adopts pneumatic speed regulation function, electronic automatic measurement technology, is controlled by PLC program, pressure detection control, a Chinese touch interface, and weighing module measurement. It is composed of a high-pressure control system, nitrogen system, filling device, pressure control system, weighing control system, and PLC control system, etc. It is a control network composed of a programmable controller and an Electronic scale, connected to on-site weighing instruments, control computers, PLC, frequency converters and other intelligent and fast-processing equipment through field buses. The PLC mainly undertakes the detection, display and alarm of filling faults, and simultaneously outputs signals to the frequency converter. The frequency converter completes the function of adjusting the speed of the electronic scale. To facilitate the simple operation of users, a weighing touch screen is specially connected to the weighing instrument, which greatly facilitates the operation of users. The filling machine controls the filling motor through PLC control. The weighing module and the weighing instrument are connected by data lines, and different filling amounts can be achieved. When the weight of the material in the bucket is not less than a certain weight and the equipment is without faults, the transmission chain has materials passing through, and the servo motor provides a certain weight of liquid to the bucket on the electronic scale according to the pre-set speed, and automatically detects the material quantity of the bucket. Before filling, the detection device of the filling machine detects the in-situ detection signal of the pre-filled bucket. The conveyor belt stops transmitting, the motor of the main shaft lifting mechanism lowers the rotating main shaft of the bucket taking mechanism to the position, the bucket taking fixture clamps the pre-filled bucket, and then lifts it to the position. The conveyor belt starts transmitting, the bucket transfer shaft transfers the pre-filled lubricating oil bucket to the quality inspection table, the bucket transfer shaft drops to the original position, the bucket taking fixture releases the pre-filled lubricating oil bucket to the correct position, and then performs quality inspection. Then the quality signal is measured and input. Before filling, the bucket taking fixture clamps the bucket, the bucket transfer shaft rises to the position, rotates, and the pre-filled lubricating oil bucket is transferred to the conveyor belt. The conveyor belt suspends, the bucket transfer shaft drops to the position, the bucket taking fixture releases the bucket, and the bucket transfer shaft rises. The conveyor belt starts, and the filling process of the pre-filled lubricating oil bucket is completed once. During the measurement process, the pressure signal of the weighing module is continuously transmitted to the weighing instrument. When the preset quantitative weight is reached, the weighing display controls the pump to stop and closes the pneumatic valve.

The Liquid filling machine receives the zero signal from the output end to the servo motor driver's pulse input terminal PLUS. When the PLC receives the data from the weighing instrument, it processes it and outputs a pulse string to the servo motor driver at this port. The servo motor driver controls the speed of the servo motor according to this pulse string, thereby controlling the filling amount of the bucket, and transmits the weight data to the servo motor control relay. The liquid products produced through the separation process, the filling and dispensing processes, are sent to the liquid bucket through the separator, and then sent to the filling port of the filling scale. The filling gun of the filling port controls the size of the discharge control. In one discharge gun, there are large and small mouth closing valves responsible for sending the material in the hopper to the bucket and entering the bucket for measurement. There is a weighing element above the hopper, responsible for the liquid level control of the material. When the material level is insufficient, materials are replenished in time. The conveyor mainly transports the liquid buckets without caps and labels to the packaging conveyor, to complete the transportation of the material buckets. Finally, the filled liquid buckets are stacked on the pallet and transported away by the forklift.

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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