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XY5 Solution filling machine

In order to achieve the purpose of adjusting the measurement size and improving the measurement accuracy, the solution filling machine adopts the stepper motor to control the speed and revolution of the screw, fast and slow two or fast, or slow, slower three stage filling mode, the target amount is set freely, through the cooperation of PLC and TR700, the servo controller controls the stepper motor to accurately run to the specified revolution and accurate discharge. Interlocks are set in the program to ensure the orderly and reliable operation of the moving/discharging mechanism during filling.

PP20210616184543
Product details
020-34563445

The weighing and Filling machine is composed of stepper motor, gear pump, filling head, conveyor belt and electrical control box. The electrical part mainly includes stepper motor drive power supply, positioning solenoid valve, counter, cylinder filling head, conveying motor and corresponding control circuit. The filling machine mechanism is connected with the driving shaft of the ruler wheel pump through the output shaft of the stepper motor installed by variable speed reduction. The stepper motor can be used as the power source of filling liquid, and the speed of the gear pump can be accurately controlled by controlling the number of steps of the stepper motor, so as to achieve the purpose of accurate measurement. The filling machine uses PLC signal to drive the motor and other transmission mechanisms to drive the manipulator to move, and at the same time drives the encoder with the motor to feedback the number of abusive pulses to the driver. The driver compares the two pulses and determines the deviation, and the correction signal obtained after a certain control law is used as the given speed controller in the servo driver and then is adjusted by current and amplified by power. Make the grasping manipulator move in the direction of eliminating the deviation, so as to realize the stacking positioning of the manipulator.

The automatic linear Liquid filling machine is through the front and back movement of the cylinder with the piston in the cylinder for reverse movement, so that the front chamber of the cylinder produces negative pressure, and the signal valve controls the stroke of the oxygen cylinder, which can adjust the filling amount, so as to achieve accurate filling effect. The filling machine includes piston cylinder, piston head, YX ring, check valve, filling head, feed pipe, discharge pipe, etc. When cleaning all seals, it should include the piston YX ring, the valve plane seal ring, and replace the broken and damaged seal ring. The filling production line has intelligent PLC program control system, high efficiency, each filling head has a separate component control, thus ensuring the high-speed filling accuracy of the automatic liquid filling production line.


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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