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P30 Automatic filling machine

The automatic filling machine introduces the data of the sensor into the control system and then controls the motor operation, which can realize the real-time monitoring of the liquid output. The filling system mainly collects the data of the weighing module, displays the data by the touch screen, accepts the potentiometer data input, and controls the stable operation of the system through the control relay and the solenoid valve, including the main program, the sensor data acquisition subroutine, the timer interrupt service program and the liquid crystal display subroutine.

PP20220208150342
Product details
020-34563445

Filling machines are part of the automatic filling of liquid products, many types of filling machines can be foam, viscous or paste compatible, and can be adapted to a variety of container types, such as bottles, bottles, etc. , bucket, jar. Filling accuracy is controlled by an Electronic scale, self-correcting and statistical. The container moves continuously in different operations (filling, capping, etc.), providing the filling volume. The product can be filled and fed by gravity or pump control, the pulse signal of the pipe flow is controlled by the metering module, the liquid weight of the actual discharge of the flow is obtained, and the motor operation is controlled according to the difference between the actual filling amount and the set value, so as to realize the accurate control of the filling amount according to the actual needs.

The filling machine is mainly composed of DC frequency conversion motor, centrifugal pump, weighing instrument including touch screen control box, filling machinery, cylinder filling gun, filter, pneumatic ball valve and so on. The control system is mainly composed of peripheral circuit, relay, potentiometer, weighing instrument and touch screen. By introducing the data of the weighing module into the control system and then controlling the operation of the motor, the real-time monitoring of the liquid discharge can be realized. The data of the weighing module is mainly collected. The data is displayed by the touch screen, the data is input by the potentiometer, and the stable operation of the system is controlled by the control relay and the solenoid valve. It includes main program, data acquisition subroutine, timer interrupt service program and liquid crystal display subroutine. After the controller enters the program control, it first detects the mode key to determine what working mode the system is in. The setting value of the filling is collected through AD, and then the relay is opened and opened. The pulse number of the weighing module is collected by motor operation and displayed on the LCD in real time. When the filling amount corresponding to the pulse number reaches the set value, turn off the relay to cut off the motor drive circuit. The control solenoid valve contact switch in the quantitative filling gun is kept normally closed to display the current filling volume.

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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