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Supplementing scale

The weighing platform with added materials adopts electronic scale for quantitative filling through a filling valve. The valve operates in a switch mode. The filling valve is driven by a dual-position cylinder. When the filling starts, all the filling valves are fully opened for rapid filling. When the set value is reached, the dual-position cylinder operates, and the filling valves are partially opened for slow filling to ensure the filling accuracy. When the set value is reached again, the dual-position cylinder operates, and the filling valves are closed.

PP20220208104825
Product details
020-34563445

The auxiliary weighing platform usually adopts two forms: liquid level top filling and liquid level bottom filling. For liquids that do not produce foam and are non-toxic gases during the filling process, liquid level top filling is generally used; for liquids that produce foam during filling or liquids with toxic gases overflowing, liquid level bottom filling is generally adopted. The term "liquid top filling" means that the filling gun nozzle remains above the liquid plane throughout the filling process and does not come into contact with the liquid. While "liquid bottom filling" means that the filling gun nozzle remains below the liquid level plane during the filling process and to reduce the weight error of the filling gun in the liquid, the filling gun will automatically rise with the liquid level rise. The filling gun is made of stainless steel, and the gun nozzle is equipped with a valve. Closing the valve can cut off the flow of the liquid. To improve the filling accuracy, the Filling machine has two filling speed controls. When approaching the set weight, it will automatically switch the liquid flow to a slow speed to ensure that the set weight is accurately reached at the end of the filling. 

The quantitative Weighing system adopts a single-head operation mode. The containers are fed individually. The entire production process is of intermittent cyclic type. Two detection photoelectric switches are configured, one is set on the roller conveyor at the entrance to the electronic weighing platform, and the other is on the roller of the weighing platform. The filling is carried out using an Electronic scale quantitative filling valve. The valve operates in a switch form. The filling valve is driven by a double-position cylinder. When filling begins, all the filling valves are fully opened for rapid filling. When reaching the set value, the double-position cylinder operates, and the filling valves are partially opened for slow filling to ensure filling accuracy. When reaching the set value, the double-position cylinder operates, and the filling valves close. During the entire filling process, the filling valve is controlled by PLC to drive the filling valve upward by the stepping motor. The movement of the filling valve always maintains a certain distance between the bottom of the filling valve and the liquid surface in the filling container. This can reduce the foaming of the filled liquid and prevent the liquid from adhering to the outer wall of the filling valve and dripping onto the floor of the filling workshop to pollute the environment. 

The filling scale is controlled by a PLC programmable controller. When the container is fed in, the electric scale's electric roller simultaneously starts running. The photoelectric sensor detects the signal emitted when a container passes through and controls the motor to stop. When the photoelectric sensor detects the signal emitted when the container reaches the filling position, the PLC controls the electric scale's electric roller to stop and automatically reset the scale. The filling valve is driven down by the stepper motor and reaches the lower limit position. A signal is sent by the travel switch. The PLC controls the filling valve to fully open for filling. When the set value is reached, the solenoid valve acts, and the filling valve is semi-opened for filling. While filling, the stepper motor drives the filling valve to rise at a pre-set speed through the screw. When the filling requirements are met, the filling valve closes, and the filling valve reaches the upper limit position of the travel switch K4, stopping and sending a signal. The PLC simultaneously controls the motor and the scale body's electric roller to run simultaneously, outputting the finished product, feeding the empty container in, and completing one filling process.

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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