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P23 Weighing and filling machine

The weighing machine uses the open-source embedded ACID associative database management system written in C language to obtain the filling data on the production line in real time (production time, filling weight, recording time), and store the data into the database, and then manage the data.

PP20210619191830
Product details
020-34563445

Liquid Filling machine adopts constant pressure timing mode, that is, in the case of ensuring the liquid storage tank level is relatively stable, the filling amount is converted into the opening and closing time of the pneumatic Angle seat valve, so as to achieve quantitative filling. The time coefficient is determined according to the method of field measurement, and the opening time of the filling valve is obtained by dividing the filling amount by the time coefficient. Due to the deviation of the diameter of each filling valve channel, each filling head should add a filling correction time on the basis of the main opening time, and all parameters are set by the touch screen of the weighing filling machine. The calculation of the opening and closing time of each filling head is automatically calculated by the PLC, and the final use of this time to control the opening and closing of the pneumatic Angle seat valve, so as to achieve quantitative filling.

All parameters of the automatic filling machine are set on the touch screen, and the PLC works according to the preset program. When the filling is started, the conveyor starts operation, the outlet cylinder is closed, the inlet cylinder is opened, and the filling bottle is sent to the filling area. When the photoelectric switch for the bottle detection detects the sufficient number of bottles, the inlet cylinder is closed, the conveyor stops, and the left and right lifting cylinders move at the same time, driving the fixed frame to move downward. When all the filling bottles are ensured to enter the guide sleeve of the bottle and reach the lower limit, All filling quantitative Angle seat valves are opened, and when the total opening time reaches, the Angle seat valve is reset and closed. When all the filling quantity Angle seat valves are closed, the left and right lifting and lowering cylinders are retractable, the fixed frame drives the filling valve to move upward under the action of the reset spring, when all the filling bottle mouth leaves the bottle mouth guide sleeve and reaches the upper limit, the outgoing cylinder drives the bottle door knife to open, and the conveyor starts. When the outgoing bottle detection photoelectric switch detects that all the filling bottles have moved out of the filling area, The outgoing cylinder closes and enters the next working cycle.


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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