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FR5 Liquid filling machine

Liquid filling machine is a high degree of automation of filling equipment, its main function is to liquid material into a predetermined weight. The drums in two states before and after filling are loaded on the high-precision electronic scale once by the manipulator. The controller obtains the electric signal of the high-precision electronic scale through the bus to obtain the tare and the total weight. After calculation and processing, the net weight and deviation value are obtained by comparing with the standard value.

Product details
020-34563445

Weighing Filling machine is a kind of filling equipment with a high degree of automation, its main function is to make the liquid material into a predetermined weight. The drums in two states before and after filling are loaded on the high-precision Electronic scale once by the manipulator. The controller obtains the electric signal of the high-precision electronic scale through the bus to obtain the tare and the total weight. After calculation and processing, the net weight and deviation value are obtained by comparing with the standard value. The controller determines whether the net weight of each barrel is beyond the limit by comparing, and the barrel whose filling weight does not meet the standard will be removed by the controller when it flows through the next station with the conveyor belt, so that it enters the waste removal channel, and the qualified product will enter the next station. At the same time, the filling CAM curve of the filling pump is adjusted online through the deviation value, that is, the displacement of the piston movement of the plunger pump is adjusted to adjust the filling amount, and so reciprocating until the liquid filling weight meets the standard. At the same time, the weighing instrument transmits the weighing data to the server in real time for data recording and analysis, and connects with the industrial computer through the switch to realize the visualization of the data and facilitate the operator to monitor the running state of the machine at any time.

The real-time measurement and control information and fault information of the Liquid filling machine are collected by the external weighing module and stored in the embedded database through the data processing program. The status of each control point can be obtained and updated in real time, and the command can be issued to achieve the purpose of real-time monitoring and control. Servo motor and drive system are used to realize the displacement and rotation of the filling pump. The main measuring parts of the filling pump are made of new composite ceramic materials which are resistant to wear, corrosion and high temperature. The filling pump has the characteristics of no adsorption liquid, no chemical reaction with liquid, accurate measurement, long service life, etc. The device has the characteristics of easy assembly, easy disinfection, long life and high precision. When the piston rod moves from top to bottom, the liquid flows into the pump through the piston rod groove to complete the liquid suction action, and then the piston rod rotates 180°, and then the piston rod moves from the bottom to the piston rod groove to pump out the liquid, the piston rod rotates 180° and returns to the initial state, so that a movement cycle of the piston pump ends.


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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