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XR Automatic control system

The automatic control system is composed of several weighing and feeding units. The weighing and mixing machine is equipped with a set of controller, and then the controller is connected to the computer. The pneumatic ash removal system is composed of a mutual monitoring mechanism of computer and controller and a variety of alarm mechanisms, and the method of transporting ash in the pipeline by means of pressure equipment (positive pressure or negative pressure).

PP20211027083450
Product details
020-34563445

The weighing control system is composed of several weighing and feeding units. The weighing mixer is equipped with a set of controller, and then the controller is connected to the computer. The pneumatic ash removal system is composed of a mutual monitoring mechanism of computer and controller and a variety of alarm mechanisms, and the method of transporting ash in the pipeline by means of pressure equipment (positive pressure or negative pressure). The whole conveying system has a very simple system, which only needs to compress the air source, the feeding device, the transportation pipeline, the receiver with the role of separating the gas and the material, and automatically controls the material transmission volume to monitor the input and output of the factory. The main components are level meter and pneumatic actuator, electric air lock, material sending equipment, dry ash concentration equipment, dust collection equipment, air source equipment, air drying device, ash removal pipeline, warehouse bottom equipment, etc. To realize the automatic control and supervision of raw material feeding, weighing and metering, vacuum feeding, dispersion and mixing processes, the dispersion time and cylinder number can be selected and adjusted on the computer according to the production requirements, and the opening and closing of the motor equipment and the opening and closing of the feed valve in the process are controlled by the computer.

In order to achieve accurate control of the dosing process and achieve the purpose of increasing production, improving quality, reducing consumption and stable operation, the automatic feeding system must carry out comprehensive control of the reactor operating parameters, which include structural parameters, current, voltage, power, raw material composition, cooling state, electrode parameters, operation mode and other variables. The ash removal system is a ash removal conveying system of a bunker. During the normal operation of the reactor, fly ash is deposited in the ash hopper, and three bin pumps are planned to be installed under the ash hopper, and then transported to the ash warehouse through a ash transport pipeline. The initial state of the bin pump each valve is closed. During the feeding process, the balance valve is opened first so that air can be discharged from the bin pump, while the discharge valve in the pipe is closed to prevent air from being drawn into the ash hopper. After the feed valve is opened in the balance valve, the material falls into the bin pump under the natural action of gravity. When the bin pump shows that the material in the pump is full (the level meter is covered) or reaches the set time, the feed valve and the balance valve are closed, and a short time delay is required in this process, that is, the time for the valve to close. After the feed valve and balance valve are closed, the intake valve will be opened to feed air to the bin pump and pressurize. When the pressure reaches the set time or value, the discharge valve will be opened and the compressed gas will be transported into the ash warehouse through the pipeline. After the material to the ash warehouse, the delivery of the bin pump is completed, the pressure in the pipeline is reduced to a specific lower limit, the intake valve is closed, and after a period of time delay, the remaining pressure in the pump is discharged, the discharge valve is closed, and you are ready to wait for the next cycle.


Operation management of belt scale in dosage system
The belt scale receives the speed signal of SR and the weight signal, calculates the instantaneous flow rate of the material on the belt and displays it, compares the actual value of the flow rate with the set value of the flow rate, and through PID regulation, the output current control signal is amplified by the preamplifier and the power amplifier Q to control the conduction angle of the SCR VT and thus regulate the rotational speed of the sliding motor M, so as to make the material flow rate stabilize at the expected set value.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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