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AQ1 Quantitative filling and conveying scale

The quantitative filling conveying scale controls the motor operation according to the difference between the actual filling amount and the set value, so as to achieve accurate control of the filling amount according to the actual needs. The liquid quantity is calculated through the weighing module, the data of the sensor is introduced into the control system, and then the control system controls the motor operation, which can realize the real-time monitoring of the liquid quantity.

PP20210616182048
Product details
020-34563445

The automatic Filling machine uses liquid filling or liquid filling, the filling gun device can be moved back and forth, side to side, to fill 100 kg to 1500 kg of easily foamable liquid material into multiple containers (4 standard 200L drums or 1 IBC drum) on the tray without a lid or holes. When filling, the operator only needs to move the filling gun to the top of the empty barrel mouth, press the "lock" button, the filling device will automatically lock, the filling gun will drop to the bottom of the barrel, after the filling gun is in place, the system will automatically remove the tare weight, and then start automatic fast/slow filling, and the filling gun will automatically lift with the liquid level rising, always ensuring that the filling gun is under the liquid level, and the filling gun will automatically return to the initial position after the filling is completed. Manually move the gun to the bottom empty barrel port and press the "lock" button. After filling 4 barrels or 1 ICB barrel, the full barrel will be automatically removed.

The automatic filling machine is mainly composed of the moving mechanism of the filling gun (linear guide rail, locking device, rodless cylinder), the filling gun, the suction cover, the liquid cup, the system control cabinet (including weighing instruments, touch screens, operating buttons, PLC), the weighing table (including imported weighing sensors), the non-power conveying roller table, the frame, etc. The industrial computer is used as the upper host, and Siemens PLC, frequency converter and weighing instrument as the lower slave. The main computer is in the dominant position to realize the communication management and control of each slave computer. The RS-232 asynchronous communication interface of the industrial computer is connected to the PLC after level conversion to form a filling channel for the communication of the upper and lower computers. Another RS-232 port of the host is connected with the communication port of the weighing instrument to form a second filling channel. The host computer uses polling mode to communicate with the slave station one by one. The upper computer transmits the result of task planning to the PLC. In the process of PLC control, the upper computer uses the upper computer connection command to monitor the operating status and data area content of the lower computer. The Filling system reads the internal status of the PLC and the real-time data of the weighing instrument in real time and displays it on the upper computer.


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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