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B520 Automatic batcher

The automatic dosing machine loads all the powdered raw materials into the powder bin through the bag opening machine, and then transfers the powder bin to the daily volume silo to meet the powder required for daily production. Daily volume silo has upper and lower limit control, when the powder level drops to the lower limit, the system will give timely replenishment, when the material level reaches the upper limit to stop replenishing powder. The same is true of raw oil. Each bin or tank is equipped with a weighing sensor, which automatically starts to dosing according to the formula transmitted from the upper computer.

Product details
020-34563445

The automatic dosing machine loads all the powdered raw materials into the powder bin through the bag opening machine, and then transfers the powder bin to the daily volume silo to meet the powder required for daily production. Daily volume silo has upper and lower limit control, when the powder level drops to the lower limit, the system will give timely replenishment, when the material level reaches the upper limit to stop replenishing powder. The same is true of raw oil. Each bin or tank is equipped with a weighing sensor, which automatically starts to dosing according to the formula transmitted from the upper computer. After the powder is prepared, it is transported to the mixing tank by the conveying device. After the oil is prepared, it is also sent to the mixing tank. The oil and powder are pre-mixed in the mixing tank by a high speed mixer and then transferred to the buffer tank. The material of buffer tank is prepared for the grinding machine. After the pre-mix is ground by the primary and fine grinding machine, it is transported to the adjusting tank. The material in the adjusting tank is the base material. After the base material is tested, the amount of oil required for adjustment is calculated manually.

The automation system of industrial batching machine adopts hierarchical and distributed system structure, which is mainly composed of upper industrial computer, signal acquisition card, field detection weighing instrument and weighing sensor, communication network and so on. The industrial batching machine is responsible for the monitoring, operation control and report printing and management of the whole system. The signal acquisition card is responsible for monitoring the signal acquisition of equipment and process parameters. The weighing instrument and the weighing module are primary components used to detect the operating parameters of the process, which are converted into standard signals by the transmitter and sent to the signal acquisition card for real-time and dynamic display on the host computer. The Batching system uses industrial computer + configuration software + data acquisition board to realize automatic batching production line to meet the needs of some small and medium-sized manufacturers. The on-site data is collected by the weighing module, processed by the data acquisition board and sent to the industrial computer. Through the analysis of the collected data by the industrial computer, the automatic batching process is completed, and the upper computer monitoring system software is developed with the configuration software "Kingview" to realize the real-time monitoring and management of the production line, alarm setting, trend curve, data report management and printing functions.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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