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Extrusion Feeding System

The Extrusion feeding system adopts automatic control to realize the automatic control and supervision of raw material feeding, weighing and metering, vacuum feeding, dispersion and mixing processes. The dispersion time and cylinder number can be selected and adjusted on the computer according to the production requirements. The opening and closing of the motor equipment and the opening and closing of the feed valve in the process are controlled by the computer.

Product details
020-34563445

The main tasks of the extrusion feeding system are batching and feeding. Under the premise of ensuring the production material quantity, formula accuracy and system reliability, a relatively large self-developed batching machine is used in the raw material warehouse to centrally prepare the required raw materials for all extruders. This enables all extruders to share one set of batching machines, reducing system costs and improving equipment utilization. At the same time, it can also eliminate the raw material handling process. The prepared raw materials are blown to the corresponding extruder hopper through the conveying pipeline by the positive pressure dilute phase pneumatic conveying method.

The Feeding machine is mainly composed of two Roots blower units, a main feeding pipe and several branch feeding pipes, pneumatic two-branch directional control valves (hereinafter referred to as branch valves) and several cyclone separators. One of the two blowers is a backup blower. Each Roots blower unit consists of one Roots blower, one pneumatic motor and one blower control cabinet. Its task is to generate the compressed air flow required for pneumatic conveying. The blower outlet is connected to one end of the mixing chamber, and the main conveying pipe is connected to the other end of the mixing chamber. In specific applications, The feeding system, the fan unit and part of the main material conveying pipe can be installed in the raw material warehouse. The main material conveying pipe leading out from the raw material warehouse is connected to an independent branch valve, and from this, two branch feeding pipes can be formed respectively leading to the two workshops. Similarly, n branch valves can form n+1 branch feeding pipes. At each position (hopper) where these branch pipes pass through each extruder in the workshop, one branch valve is installed. When it is necessary to feed materials to a certain extruder, turn the relevant branch valves to the corresponding direction to ensure that the material conveying channel is unobstructed. The materials can only reach this extruder and not other positions. Then, the fan will blow the air-material mixture in the mixing chamber through each link of the conveying channel to the corresponding cyclone separator. After separation, the materials will reach the hopper of the corresponding extruder.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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