The Reduction automatic batching system is a secondary batching system, which controls the amount of material by adjusting the speed of the scale, and the disc feeder and spiral scale are installed in other warehouses, and the spiral weighing value is used to control the speed of the disc to control the amount of material. All the selected silos are sequentially fed onto the same screw in the way of material line tracking, transported by pipeline conveyor, mixed with water, mixed with two mixed granulation to the mixing tank of the batching machine.
020-34563445The automatic Batching system for reduction includes various equipment such as raw material storage, transportation, weighing and batching, dust removal, and material mixing, and is applicable to various materials including powder and granular solid bulk materials and liquids. Among them, the weighing and batching equipment can, based on the industry characteristics, production process requirements, and detailed material properties, reasonably select weighing methods such as the "reduction method", and has various working forms such as single-bucket single-material, single-bucket multi-material, and multi-bucket multi-material.
The batching machine is mainly composed of raw material preparation, batching, primary mixing, secondary mixing, batching, cooling, finished product screening, finished ore transportation and dust removal systems. During production, the raw materials are mixed in a certain proportion and liquid is added to increase the air permeability. After the prepared raw materials are mixed once and twice and water is added, they are sent to the batching machine together with the base material. After spot stirring, the raw materials blend after mixing. The smoke produced is drawn away from top to bottom by the exhaust fan. After passing through the single-roller crusher at the tail end of the batching machine, it is sent to the screening room. The material on the sieve, which is the finished product, is sent to the silo for use, while the material under the sieve is used as the base material for re-mixing.
The batching machine belongs to secondary batching. The discharging volume is controlled by adjusting the rotational speed of the scale. In other bins, disc Feeders and screw scales are installed. The discharging volume is controlled by controlling the rotational speed of the disc with the weight value of the screw scale. All the selected bins are successively fed onto the same screw in sequence and along the material line tracking mode. They are then transported by pipeline conveyors, mixed with water in the first mixer, and granulated by the second mixer before reaching the mixing trough of the batching machine. The feeder is mainly composed of two parts: sequential control and instrument control. The forward control section is mainly composed of the feeding bin, the vibrating device of the bin, the disc feeder, the screw scale, as well as the primary mixer, the secondary mixer and the mixing bin. It mainly realizes the start and stop control of the silo equipment, the detection of the rubber protection signals of each screw, and the interlocking relationship between the equipment. The instrumentation and control section is responsible for the collection and control of production process parameters, mainly including the measurement of material levels and their discharge volumes in each bin, moisture content before the first mixing, and moisture content after the second mixing, among other production parameters.
