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Automatic Weighing and filling machine

The Automatic weighing and filling machine integrates computer technology, automatic control, communication technology and weighing technology into one, and adopts programming software and field equipment library in accordance with IEC-1131 international standard, providing continuous control, sequential control and high-level language. The field device library provides a large number of commonly used field device information and function blocks, which can greatly simplify the configuration work and shorten the engineering cycle. SCL can be used to program user function blocks, using the IEC-1131 standard, the function blocks generated by SCL can be called many times in the CFC. The user can program the mathematical model of the process and the optimal control strategy into function blocks with SCL and download them directly into the controller. In this way, the optimized control of the process can be fully realized.

PP20210614172152
Product details
020-34563445

The automatic weighing and Filling machine selects high-precision and reasonably range-limited Weighing modules and filling actuators to control the start/stop of material discharge. The load is transmitted into the PLC through the weighing instrument TR700. Through the cooperation of the PLC and TR700, the servo controller precisely controls the stepping motor to run to the designated position and unload the material accurately. The filling production line is set with interlocks in the program Ensure that the mobile/unloading mechanism operates in an orderly and reliable manner during filling. For the convenience of actual operation and maintenance, in manual operation mode, personnel can operate the various mechanisms on site through the illuminated operation buttons on the stainless steel simulation screen on the surface of the controller cabinet and observe the equipment operation directly.

The automatic filling machine can complete on-site filling control and weight collection through the HPS multi-material function installed on the touch screen. It has rich functions such as production monitoring, filling management (with strong confidentiality), batch statistics, alarm prompts and report printing. Through the matching communication interface, relevant production information can also be uploaded to the data server or ERP to achieve information sharing.

Basic parameters

Maximum weighing capacity: 1200kg

Minimum sensitivity: 0.2kg

Filling error: ±0.2-0.5kg

Filling speed: approximately 50 to 80 barrels per hour

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 1200×1200mm(304 stainless steel power raceway)

Empty barrel raceway: 1200mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 1200mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat ammonia solution, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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