The weighing and Filling machine uses high-precision and reasonable range Weighing modules and filling execution mechanisms for feeding start/stop control. It is transmitted to the PLC through the weighing instrument TR700, and through the cooperation of PLC and TR700, the servo controller controls the stepper motor to run accurately to the designated station and unload accurately. The filling production line is equipped with interlocks in the program to ensure that the moving/unloading mechanism operates in an orderly and reliable manner during filling. For the convenience of practical operation and maintenance, in manual operation mode, personnel can operate various on-site mechanisms and visually observe equipment operation through the illuminated operation buttons on the stainless steel simulation screen on the surface of the controller cabinet. The automatic filling machine can complete on-site filling control and weight collection through the HPS multi material function installed on the touch screen. It has rich functions such as production monitoring, filling management (with strong confidentiality), batch statistics, alarm prompts, and report printing. Through the supporting communication interface, relevant production information can also be uploaded to the data server or ERP to achieve information sharing. The automatic filling machine adopts a filling machine body, and the bottom of the filling machine body is fixedly installed with an adjusting mechanism. The inner wall of the filling machine body is provided with an embedded groove, and the inner part of the embedded groove is fixedly installed with a moving component; The liquid recovery component is fixedly installed on the outer surface of the regulating mechanism. The liquid recovery component includes a reinforcing plate, and the bottom of the reinforcing plate is fixedly installed with a U-shaped support plate. The interior of the U-shaped support plate is equipped with a recovery bucket. The top of the reinforcing plate near the rear surface is equipped with a vacuum generator. The inlet of the vacuum generator is fixedly connected with a hose, and one end of the hose is fixedly connected with a U-shaped tube. The inner walls of the two U-shaped tubes near both ends are fixedly connected with sealing rings. The outlet of the vacuum generator is fixedly connected with a discharge pipe; The adjustment mechanism includes a fixed frame, with two movable holes at the top of the fixed frame. Electronic scales are embedded inside both movable holes, and the top of the electronic scales is equipped with a placement plate. The interior of the fixed frame is equipped with a cylinder, and the output end of the cylinder is fixedly installed with a first piston. The outer surface of the first piston is connected to a second piston, and the interior of the second piston is fixedly installed with a threaded column; The mobile component includes a multi-stage electric push rod, and the output end of the multi-stage electric push rod is fixedly installed with a fixed plate. The bottom of the fixed plate is fixedly installed with an electric push rod, and the output end of the electric push rod is fixedly installed with a balance plate.

The Liquid filling machine is equipped with mounting holes on both sides of the top of the balance plate, and the outer surface of the electric push rod is equipped with a movable spring. One end of the spring is fixedly installed at the bottom of the balance plate, and the other end of the spring is fixedly installed at the bottom inside the fixed plate. Multiple expansion rods are fixedly installed on the rear surfaces near both sides of the fixed plate. The other end of the multi-stage electric push rod and one end of two multi section expansion rods are fixedly installed on the inner wall of the embedded groove. The outer surface of the reinforcing plate is fixedly installed on the outer surface of the fixed frame near the top, and the outer surfaces of the shaped tube near both ends are fixedly installed inside the two installation holes. One end of the hose is movable and penetrates into the interior of the fixed plate. The U-shaped reinforcement block is fixedly installed at the bottom of the electronic scale near the top of both sides. The outer surfaces of both sides of the U-shaped reinforcement block are provided with limit slots, and the inner parts of the two limit slots are embedded with support rods. One end of the two support rods is fixedly installed on both sides inside the fixed frame, the bottom of the cylinder is fixedly installed at the bottom inside the filling machine body, and the bottom of the fixed frame is fixedly installed at the bottom inside the filling machine body. When in use, activate the multi-stage electric push rod to move the fixed plate below the two liquid outlet pipes, so that the pipe openings of the two liquid outlet pipes are just above the ends of the U-shaped pipes. Then activate the two electric push rods to move the balance plate upward, and then drive the U-shaped pipes to move upward, so that the pipe openings of the two liquid outlet pipes are embedded inside the two U-shaped pipes and closely contact the inner walls of the two sealing rings, improving the sealing performance of the connection. Activate the vacuum generator, generate negative pressure through the vacuum generator, and suck the residual liquid inside the liquid outlet pipes back into the U-shaped pipes. Transport the liquid to the inside of the discharge pipes through hoses, and finally discharge it into the recovery bucket. The liquid in the recovery bucket can be recycled. To achieve the effect of liquid recovery and prevent residual liquid from dripping directly onto the filling table after filling, thus avoiding waste.

Basic Parameters:

Maximum weighing capacity: 1200kg

Minimum sensitivity: 0.2kg

Filling error: ± 0.2-0.5kg

Filling speed: about 50-80 barrels per hour

Control mode: 2nd gear control

Filling method: Insertion type, above liquid level

Gun head pipeline: PTFE gun head, valve+PTFE hose

Structural material: SUS304 stainless steel for the host, carbon steel for conveying and stacking with anti-corrosion paint.

Scale platform size: 1200 × 1200mm (304 stainless steel power raceway)

Empty bucket raceway: 1200mm × 2500mm (304 stainless steel power raceway) with an additional 1200mm sloping unpowered drum

Heavy bucket raceway: 1200mm × 2500mm (304 stainless steel power raceway, 2 sets)

Bucket sorting device: suitable for 200L buckets, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Stacking equipment: translation type, suitable for pallets of 1200 × 1200 × 140mm, including pallet supply, palletizing, and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa (depending on material properties).

Material interface: 4 DN40 flange joints, available according to user provided interface standards

Air source interface: The user provides a 12mm air hose connector for quick connector connection

Power supply: AC220/50Hz (provided by the user to the machine side)

Gas source used: 0.4-0.8Mpa (provided by the user to one side of the machine)

Operating temperature: -10 ℃ -50 ℃

Basic conditions: A solid concrete floor with ammonia solution and a concrete thickness greater than 10cm.

Optional models: Standard, Explosion proof Filling