The fully automatic liquid Filling machine adopts an intelligent multifunctional panel, with a simple and convenient human-machine interface for modification, achieving a complete human-machine dialogue state. The Filling system can be quickly communicated and set up through the RS-422/485 interface. Its hardware configuration and external wiring include one expandable analog input/output module, a programmable controller with networking communication function for switch input and switch output. The filling machine can use the PLC's built-in basic control unit to design its start and stop. The software of the filling system adopts modular design, including main control module, display module, working time limit and password setting module, and motor speed calculation module. Through software settings, the button functions are different on different display interfaces. The clock function of the control system is completed through the DS12C887 chip, which has a perpetual calendar and can set the system running time. At the same time, the system can set a password. After reaching the running time, enter the password and the system can work normally.

The Liquid filling machine adopts a rotor constant feeding mechanism, a weighing cylinder, and a handrail. One end of the handrail is equipped with a base adjustment handwheel, and the bottom of the handrail is equipped with a universal wheel. The upper surface of the handrail is equipped with a conveyor belt, and one end of the handrail is equipped with a handle. The side surface of one end of the conveyor belt is equipped with a rotor constant feeding mechanism. The rotor constant feeding mechanism is equipped with a filling gun mechanism bracket, and the bottom end of the filling gun mechanism bracket is fixed to one side edge of the handrail by screws. The filling mechanism bracket is equipped with a filling gun. The bottom center of the filling gun is equipped with a cylinder discharge port, and a pneumatic valve is installed at the cylinder discharge port. There is a filling barrel directly below the filling gun. One side of the conveyor belt is equipped with a weighing controller, which is equipped with a control panel. Above the control panel, there are adjustment buttons and a display. One side of the weighing controller is equipped with a weighing controller mounting bracket, and the bottom of the weighing controller mounting bracket is fixed to one edge of the armrest. The weight is set by the weighing controller, and then the weighing controller controls the cylinder discharge port to start discharging.

The quantitative filling machine is equipped with a weighing cylinder on the other side of the conveyor belt. The weighing cylinder is equipped with a weighing head column, and the top of the weighing head column is equipped with a cylinder adjustment handwheel. One side of the weighing head column is equipped with a cylinder installation bracket, and the cylinder is installed on the cylinder installation bracket. The lower part of the cylinder is equipped with a connecting head, and the lower part of the connecting head is equipped with a claw. When using the liquid filling machine body, first set the amount of material given by the filling gun through the weighing controller, place the filling barrel under the filling gun of the rotor feeding mechanism, and inject the material into the filling barrel. After the filling gun gives the material, the pneumatic valve at the discharge port of the cylinder is closed, and the conveyor belt moves the filling barrel containing the material directly below the weighing cylinder. The cylinder at the top of the weighing cylinder drives the weighing cylinder downwards, and the claw 5 on the weighing cylinder opens and grabs the filling barrel. The cylinder moves up to lift the filling barrel containing the material, and the weight value is displayed on the display of the weighing controller. Finally, the filling barrel with the weighed weight is sealed.

Basic Parameters:

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ± 0.1-0.2kg

Filling speed: 20L, approximately 1500-1800 barrels per hour

Control mode: 2nd gear control

Filling method: Insertion type, above liquid level

Gun head pipeline: PTFE gun head, valve+PTFE hose

Structural material: SUS304 stainless steel for the host, carbon steel for conveying and stacking with anti-corrosion paint.

Scale platform size: 400 × 800mm (304 stainless steel power raceway)

Empty bucket raceway: 400mm × 2500mm (304 stainless steel power raceway) with an additional 1200mm sloping unpowered drum

Heavy bucket raceway: 400mm × 2500mm (304 stainless steel power raceway, 2 sets)

Bucket sorting device: suitable for 20L buckets, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Stacking equipment: translation type, suitable for pallets of 1200 × 1200 × 140mm, including pallet supply, palletizing, and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa (depending on material properties).

Material interface: 4 DN40 flange joints, available according to user provided interface standards

Air source interface: The user provides a 12mm air hose connector for quick connector connection

Power supply: AC220/50Hz (provided by the user to the machine side)

Gas source used: 0.4-0.8Mpa (provided by the user to one side of the machine)

Operating temperature: -10 ℃ -50 ℃

Basic conditions: A strong horizontal concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard and explosion-proof filling scales