The automatic solution Filling machine uses SCADA filling as a platform to achieve intelligent filling process management and control. The Filling system is established to serve the software of automated process control, using computer recognition technology, printing technology, automatic control technology, and information technology to form intelligent automatic filling, meeting customers' requirements for automation, informatization, and intelligence of the filling process. Execute according to the batch work order, design the program according to the S88 standard, and execute, pause, cancel, end, stop the process and status during the running process, all running in one execution batch to ensure the integrity of the batch during the work order execution process. Capable of flexibly defining processes. By selecting the process flow through the interface, configure the filling process you need. Mainly responsible for recording and weighing incoming materials, as well as managing material feeding. The automatic filling machine is composed of a filling control system and a re inspection scale system with the same function, fully ensuring the stability of weighing and measurement. Each Weighing system includes an information communication and intelligent input system, an on-site independent PLC and human-machine interface system control cabinet, and is equipped with filling process alarm information and indication alarm devices. Data information collection can be achieved through wireless data acquisition devices and electronic tag wireless data acquisition controllers. At the same time, the control station is equipped with printers, scanning facilities, etc., fully meeting the control process requirements, achieving automatic interlocking control and sampling control of the entire system. The actual design and operation are completely consistent, and significant improvements have been made on a certain basis, achieving good control effects.

The Liquid filling machine adopts a frame, servo motor, rotor pump, filling container, guide rail, slider, and filling valve. The lower inner side of the frame is equipped with servo motor and rotor pump, and the same service motor and rotor pump are fixed to the frame by bolts. The lower outer side of the frame is equipped with two weighing scales, two electronic weighing scale fixing frames, two weighing sensors, and two filling containers. The weighing sensors are fixed to the frame, the weighing scale fixing frame is fixed to the weighing sensors, the stainless steel weighing scale is fixed to the weighing scale bracket, and the filling container is placed on the weighing scale. The upper outer side of the frame is equipped with guide rail, slider, diving cylinder, and filling valve. The guide rail is fixed to the frame by bolts, and the slider is connected to the guide rail by sliding. A set of diving cylinders are respectively set at both ends of the slider. The filling valve is connected to the rotary pump through a pipeline. The inlet of the filling valve is connected to the outlet of the rotary pump through a pipeline, and the inlet interface of the rotary pump is connected to the material cylinder. Two sets of filling can be carried out simultaneously without affecting each other, which improves the filling speed. The guide rail is fixed to the frame by bolts, and the slider is connected to the guide rail by a locking handle. The locking handle is used to adjust the position of the slider on the guide rail and fix the slider at the corresponding position on the guide rail. There is also a horizontally arranged fixing frame on the slider, which is fixedly connected to the slider by bolts. There are two symmetrically arranged diving cylinders and two micro switches on the fixing frame. The piston end of the diving cylinder is connected to the filling valve through a connecting plate. The two submersible cylinders of the quantitative filling machine are located at both ends of the fixed frame, the micro switch is located on the inner side of the submersible cylinder, and the filling valve is located on the outer side of the submersible cylinder. The connecting plate is equipped with circular through holes and elongated holes. The filling valve is fixed to the connecting plate through the circular through holes, and the other end of the connecting plate is fixed to the piston end of the submersible cylinder through the elongated holes by bolts. The waterproof weighing scale is connected to the electronic weighing scale fixing frame, and the filling weighing scale fixing frame is connected to the weighing sensor through bolts. The weighing sensor is fixed to the frame through bolts, and the double-layer weighing scale fixing frame and weighing sensor are both set below the alloy steel weighing scale. Each group is equipped with a weighing sensor, which improves the accuracy of weighing. The bottom of the two explosion-proof weighing scales also has a recycling interface for recycling the liquid that falls on the scales during filling. The servo motor is connected to the rotary pump through a connecting sleeve, and the rotary pump is connected to the inlet interface through a quick release card. The inlet interface is connected to the material cylinder through a pipeline.

Basic Parameters:

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ± 0.1-0.2kg

Filling speed: 20L, approximately 1500-1800 barrels per hour

Control mode: 2nd gear control

Filling method: Insertion type, above liquid level

Gun head pipeline: PTFE gun head, valve+PTFE hose

Structural material: SUS304 stainless steel for the host, carbon steel for conveying and stacking with anti-corrosion paint.

Scale platform size: 400 × 800mm (304 stainless steel power raceway)

Empty bucket raceway: 400mm × 2500mm (304 stainless steel power raceway) with an additional 1200mm sloping unpowered drum

Heavy bucket raceway: 400mm × 2500mm (304 stainless steel power raceway, 2 sets)

Bucket sorting device: suitable for 20L buckets, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Stacking equipment: translation type, suitable for pallets of 1200 × 1200 × 140mm, including pallet supply, palletizing, and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa (depending on material properties).

Material interface: 4 DN40 flange joints, available according to user provided interface standards

Air source interface: The user provides a 12mm air hose connector for quick connector connection

Power supply: AC220/50Hz (provided by the user to the machine side)

Gas source used: 0.4-0.8Mpa (provided by the user to one side of the machine)

Operating temperature: -10 ℃ -50 ℃

Basic conditions: A strong horizontal concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard and explosion-proof filling scales