The Liquid weighing and filling machines ensure the quality of the product by means of a double flow filling with fully automatic filling quality control at the end of each filling cycle. It can be fully automated and safely integrated into an automatic conveyor line, while the configuration control, i.e. the data acquisition, manages the filling equipment and the process by issuing commands.
020-34563445The liquid weighing and Filling machine is a system that combines Weighing modules, weighing instruments and Filling systems to achieve the weighing and portioning of filling barrels, and then controls it. It can be directly connected to the PLC system and terminal control system to achieve multi-process control and automatic control. The weak weight signal output by the weighing module is digitally processed to obtain high-precision weighing data. Rich digital filtering technologies and anti-interference systems are set up in the software.
The automatic filling machine is based on programmable intelligent modules, industrial control computers and RS485 fieldbus to achieve signal collection, processing, control and output, forming a Weighing system with high cost performance. The communication between the on-site monitoring computer and the management computer was realized by using a local area network. The software is developed using VC++ in a modular way. The A/D conversion adopts the IOM4017 module, the D/O conversion adopts the IOM4050 module, and the door opening filling valve is controlled by an IOM4050. Communication with the control host can be achieved through the RS485 network. Multiple modules can be conveniently used to form an RS485 distributed control system network. Each network can be connected in series with up to 255 modules. The network can be connected to the control computer through RS232/RS485 conversion.
Basic parameters
Maximum weighing capacity: 1000kg
Minimum sensitivity: 0.2kg
Filling error: ±0.2-0.5kg
Filling speed: approximately 50-100 barrels per hour for 300-1000L
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.
Scale platform size: 1200×1200mm(304 stainless steel power raceway)
Empty barrel raceway: 1200mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 1200mm×2500mm(304 stainless steel power raceways, 2 sets
Barrel separation device: Suitable for 1000L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
Basic conditions: A solid concrete floor with a level wetting agent, and the thickness of the concrete should be greater than 10cm.
Optional models: Standard type and explosion-proof type filling
