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Explosion-proof Weighing and filling machine

Explosion-proof Weighing and filling machine consists of separated visual de-embossing robot, separated visual blocking robot, and double-station visual addressing filling machine, which has the functions of automatic de-embossing, filling, metering, blocking, self-diagnostic, self-testing, self-detection, self-inductive, remote monitoring, composite anti-explosion, and on-line visualization. Adopting advanced visual addressing technology, it is suitable for occasions requiring large quantities of continuous and fully automatic filling. Optional extensions and combinations with other systems ensure individual adaptability.

PP20220208111902
Product details
020-34563445

The explosion-proof weighing Filling machine integrates computer technology, automatic control, communication technology and weighing technology. The Filling system adopts programming software and on-site equipment library that comply with the IEC-1131 international standard, providing continuous control, sequential control and advanced languages. The field equipment library provides a large amount of commonly used field equipment information and function blocks, which can greatly simplify configuration work and shorten the project cycle.

The Liquid filling machine applies configuration software to complete data acquisition and process control, supporting multiple communication protocols, providing users with various device supports. Rich and colorful dynamic screens and powerful system functions make it easy for you to operate. It has strong scalability, is easier to integrate with other systems, and more effectively protects users' investments. Redundant stations utilize two redundant cpus, enhancing higher availability and security.

According to the principle of choosing one of the two, when a fault occurs, the switch automatically switches from the operating system to another system, which can provide dual power supplies or industrial Ethernet communication modules for each subsystem and combine them. The safe, reliable, advanced and practical system design selects a mature and advanced distributed computer control system. Under the premise of centralized information management and scientific operation in the production process, it disperses risks and improves the reliability of the system. Various on-site data are collected by PLC and transmitted to the central control room for centralized monitoring and management through high-speed network. The central control room host also transmits control commands to the PLC measurement and control terminal through a high-speed network to implement decentralized management of each unit.

Basic parameters

Maximum weighing capacity: 1000kg

Minimum sensitivity: 0.2kg

Filling error: ±0.2-0.5kg

Filling speed: Approximately 50-80 barrels per hour for 1000L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 1200×1200mm(304 stainless steel power raceway)

Empty barrel raceway: 1200mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 1200mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 200-1000L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat suspending agent, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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