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Automatic Measuring and filling machine

The Automatic metering filling machine controls intermittent container handling through timed feed screw, the feed screw can be set for multiple dosages to provide maximum production for large filling when running foam products. Adopting two-stage size material automatic filling method, with automatic judgment of empty barrel function and empty scale not filling function, double window display special filling control instrument, can display the target volume, filling volume, barrel number, time and date and other information, the controller can store 30 groups of filling value parameter, when using only call can be.

PP20200205103939
Product details
020-34563445

When the automatic metering Filling machine's filling position detection device detects the in-situ detection signal of the pre-filled filling barrel, the conveyor belt pauses the transmission. After the motor of the main shaft lifting mechanism lowers the rotating main shaft of the bucket-taking mechanism to the position, the bucket-taking fixture clamps the pre-filled bucket. The conveyor belt starts to transport it to the fixed position. The bucket-taking rotating shaft conveys the filling bucket to the weighing detection platform. After the bucket-taking fixture releases the filling bucket into position, it conducts weight detection and then measures the weight and inputs the signal. Before filling, the bucket-taking fixture clamps the bucket. After filling is completed, the barrels are transferred to the conveyor belt. The barrel retrieval shaft rises to the position and rotates, and the weight detection action after filling is completed once.

The analog input module in the Filling system receives the measurement weight input signals of the barrels before filling and after filling, converts the measurement weight input signals into digital signals and inputs them into the system. The system compares it with the theoretical quality input signal, and in the filling system, calculates through the online automatic weight compensation model to obtain a quantitative output signal for correcting filling errors, and outputs a real-time detection weight signal. The real-time detection weight signal and the filling error output signal are displayed on the touch screen. The touch screen is capable of uploading production data (such as industrial capacity and production batch number) to the machine, and at the same time, it can check the instantaneous production rate, filling volume, etc.

The automatic filling machine adopts weighing instruments as the main control components, photoelectric and proximity switches and other detection Weighing modules as external input signals, and servo motors and action cylinders as output components. It has the functions of online real-time monitoring of products and inputting product information. The computer is connected to the weighing instrument through serial communication, which can collect data in real time, process it, input and save the data on the production line. The filling and packaging of barrels is completed in sequence through nine steps: barrel filling, barrel feeding, feeding, filling, barrel discharging, capping, box sealing, and stacking. During normal operation, when the interlock switch is closed and the external signals such as air pressure and liquid level conditions are met and normal, pressing the start switch will enter the automatic operation mode. Each workstation on the filling line should perform cyclic scanning according to the program programmed by the weighing instrument.

Technical parameters

Maximum weighing capacity: 300kg

Quantitative range: 100kg to 300kg

Graduation value: 100g

Filling accuracy: OIMLR61× (0.2)

Canning speed: 10 to 20 cans per hour

Power supply: AC220V50Hz

Operating air pressure: 0.5MPa

Control mode: 2-level control

Conveying method: The tank is conveyed manually. Valve material: SUS-304(optional: SUS-316)

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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