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Filling system

The filling system is made of high quality polyoxymethylene copolymer replacement parts can be changed quickly, can easily process a variety of containers. Through the peristaltic pump or ceramic piston liquid metering system, the scale detects the container in place to start filling, the filling is completed and enters the capping area, respectively, to put the inner cap, seal the inner cap and press the outer cap, the integration provides a powerful filling platform to realize the ease of use of the PLC programming configuration as well as integration and unity with the upper unit configuration system.

PP20210614151518
Product details
020-34563445

The Filling system has two working modes: automatic start-up and manual operation. The conversion is achieved through the manual and automatic switch on the computer operation interface. Generally, the automatic state is adopted for the PLC to automatically track and set parameters for automatic control. When the equipment needs maintenance, debugging or special circumstances occur, manual start-up can be used to start and stop individual equipment. Generally, the method of directly adding and filling through a pump is adopted. This approach is neither easy to control the filling addition volume in real time nor can it automatically and in real time record the addition volume. As a result, the consumption and waste of solvents and solutions are relatively large, and the filling ratio is also not precise. Another method is to control the rotational speed of the pump motor through a frequency converter to set the required filling volume for the process. This method has low control accuracy and a slow response speed, and cannot achieve automatic closed-loop control or meet the control requirements.

The liquid Filling machine mainly consists of four major parts: the conveying device, the filling device, the suction and sealing cap device, and the detection and sensing device. The conveying device is composed of a conveyor belt, transmission gears, conveyor belt, conveying motor and lifting cylinder. The filling device is composed of a filling gun, a filling barrel, a synchronous motor, a rodless cylinder and a roller arm. The suction sealing cap device is composed of a suction cap device. The detection and sensing device is composed of photoelectric sensors, proximity switches and load cells.

Each sensor signal of the weighing and filling machine directly enters the corresponding weighing controller. Through the serial port or Modbus protocol, the weighing controller transmits the weight signal to the computer. The computer controls the final control valve of each raw material bin according to the weighing of the automatic filling machine and adds the required raw material weight.

Technical parameters

Maximum weighing capacity: 300kg

Quantitative range: 100kg to 300kg

Graduation value: 100g

Filling accuracy: OIMLR61× (0.2)

Canning speed: 10 to 20 cans per hour

Power supply: AC220V50Hz

Operating air pressure: 0.5MPa

Control mode: 2-level control

Conveying method: The tank is conveyed manually. Valve material: SUS-304(optional: SUS-316)


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
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