The industrial Filling machine consists of an industrial control computer, weighing instruments, frequency converters, Filling systems, etc. During the filling control process, the upper computer is connected to commands to monitor the operating status of the lower computer and the content of the data area. The internal status of the weighing instrument and real-time data of quantitative filling are read in real time, and the data is displayed on the upper computer. It has a report function and can generate daily, real-time, monthly, annual reports, etc. Dynamically add and modify reports, the filling machine grants technical personnel or operators the right to modify and add forms by setting permissions, while recording the modification date and number of operators. Power outage recovery function: In the event of a sudden power outage, the measurement records before the outage can be restored; LAN sharing function, the host can share data in the LAN, making it convenient for workshop supervisors to understand project progress and other situations. The weighing and filling machine adopts a production line composed of a capping machine and a labeling machine. It can choose from filling schemes and process different types of liquid products, liquid or thick, foamed or non foamed, and fill them in different packaging forms. It consists of filling, capping, sealing, palletizing, weighing equipment and corresponding conveyor belts, supplemented by automatic control and automatic adjustment systems. Comprehensive formula control is achieved through HMI, integrated into the machine's human-machine interface, enabling SMART remote support, real-time statistics and performance analysis, as well as manufacturer improvement feedback.

The quantitative filling machine adopts photoelectric detection, PLC control system, anti-corrosion weighing scale, weighing feedback system, and touch screen. Its characteristic is that the filling machine is equipped with filling positioning device, diving device, waterproof weighing scale, and conveying device. The conveying device is connected to the measuring filling machine, and the diving device is fixedly connected to the filling machine. The touch screen is fixedly connected to one side of the filling machine, and the electronic weighing scale is connected by the weighing feedback system to transmit signals to the PLC control system, The PLC control system is simultaneously connected to the touch screen, and the photoelectric detection is installed on the filling machine and sends signals through the connection with the PLC control system. The touch screen control adopts dual touch screen control, and the command of the touch screen instructs the PLC control system to perform the overall action of the filling machine. During the first filling, the empty bucket is placed on the material bucket scale, and the adjustment device of the weighing and filling machine is adjusted according to the height of the bucket to ensure that the discharge port of the filling head is slightly higher than the bucket by about 5cm. The weight of the bucket is fed back to the PLC control system through the scale and weighing feedback system. The weight of each filling head to be filled is set on touch screen one and touch screen two, and then the filling work is carried out. After completion, the PLC control system will judge the pre - and post filling according to the signal of the weighing feedback system. Weight to determine the filling time, while PLC The control system will determine the weight of the filling by controlling the opening and closing time of the filling solenoid valve of the filling machine. For the second filling, the actual filling accuracy will be within 1%.

The Liquid filling machine places empty barrels onto the conveyor, and the photoelectric detection sends signals to the PLC control system in the form of counting. Multiple filling heads are used for filling examples, and the photoelectric detection counts multiple barrels that are waiting to be filled. The electromagnetic valves of the main, front, and rear shift rods work to drive the shift rods, blocking the barrels at the positions to be filled. The front and rear bucket pushing cylinders work to drive the push rods, pushing the barrels into the position of the stainless steel weighing scale. The front and rear bucket pushing cylinders work to drive the push rods to return to their original positions, and the front and rear diving cylinders work to drive the filling heads to dive into the barrels, The PLC control system instructs the front and rear submersible cylinders of the filling machine, as well as the main front and rear filling solenoid valves, to open for filling. After the filling is completed, the front and rear submersible cylinders work to drive the filling head to rise and return to its original position. The subsequent buckets will be pushed into the conveying device through the repeated action of the push rod, and the buckets will be output under the power of the conveyor belt. The automatic filling machine adopts simultaneous operation of touch screen one and touch screen two, which have the same function. Either touch screen can command the other touch screen to stop working and operate the filling machine separately. At the same time, the automatic weighing feedback system is combined with the current PLC control program, successfully applied to the weighing filling machine, and the automation level of the filling equipment is increased. The same filling machine can fill larger specifications, production speed is faster, and filling accuracy is higher.

Basic Parameters:

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ± 0.01-0.02kg

Filling speed: 20L, approximately 150-180 barrels per hour

Control mode: 2nd gear control

Filling method: Insertion type, above liquid level

Gun head pipeline: PTFE gun head, valve+PTFE hose

Structural material: SUS304 stainless steel for the host, carbon steel for conveying and stacking with anti-corrosion paint.

Scale platform size: 400 × 800mm (304 stainless steel power raceway)

Empty bucket raceway: 400mm × 2500mm (304 stainless steel power raceway) with an additional 1200mm sloping unpowered drum

Heavy bucket raceway: 400mm × 2500mm (304 stainless steel power raceway, 2 sets)

Bucket sorting device: suitable for 20L buckets, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Stacking equipment: translation type, suitable for pallets of 1200 × 1200 × 140mm, including pallet supply, palletizing, and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa (depending on material properties).

Material interface: 4 DN40 flange joints, available according to user provided interface standards

Air source interface: The user provides a 12mm air hose connector for quick connector connection

Power supply: AC220/50Hz (provided by the user to the machine side)

Gas source used: 0.4-0.8Mpa (provided by the user to one side of the machine)

Operating temperature: -10 ℃ -50 ℃

Basic conditions: A sturdy concrete floor with a suspended agent, and the concrete thickness should be greater than 10cm.

Optional models: Standard, Explosion proof Filling