The real-time parameter monitoring, alarm, test data summary, historical data query and other interfaces of the cleaning agent Filling machine can directly reflect the real-time operation data of the Filling system. The on-site filling interface automatically adjusts the weight according to the set operating parameters and sends it to the upper computer. The upper computer reads the data sent by each on-site measurement and control unit. It adopts a dedicated filling control instrument with dual-window display, which can show information such as target quantity, filling volume, number of barrels, time and date. The controller can store 30 sets of filling value parameters, which can be called up when in use. The controller has self-fault diagnosis function and interface testing function.

The Liquid filling machine uses a programmable formula controller to automatically mix two liquids and performs different action formula control outputs for different states, thereby achieving periodic formula control of the mixing of A and B liquids. It adopts detection sensors such as photoelectric and proximity switches as external input signals, and servo motors, action cylinders, etc. as output components. It also has the function of online real-time monitoring of products and the function of product information input. The computer is connected to the PLC through serial communication, which can collect data in real time and process, input and save production line data.

The liquid filling machine successively completes the following steps: loading the barrel, feeding the barrel, loading materials, feeding materials, filling, discharging the barrel, capping, sealing the box, and palletizing. During normal operation, when the interlock switch is closed, the air pressure conditions, liquid level conditions and other external input signals of the filling equipment are all normal, the equipment should enter the automatic operation mode after pressing the start switch. Each station on the filling line will scan and execute in a loop according to the program written in the filling system PLC.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: Approximately 150-180 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat suspending agent, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling