The Capacity automatic filling machine consists of programmable controller and electronic scale to form a two-stage computer control network, integrating automatic control technology, electronic scale measurement technology, weighing module sensor technology, computer management technology in an integrated mechatronic control system; adopting open control mode, strong compatibility and open database. It can be accessed to factory LAN through Ethernet, which can realize the integration of management and control. It has the advantages of digital display of weight value, dynamic display of process screen, formula modification management, fast filling speed, high control accuracy, etc. It adopts the upper computer completely on-screen control system, with the functions of automatic storage of filling data, inquiry of list of filling process, and statistics and printing of class, day, month and year reports.
020-34563445The core component of the capacity automatic Filling machine is the Siemens 57-200 PLC. The PLC developed by Kingview is responsible for collecting input signals. The Filling system realizes the frequency converter controlling the screw speed to adjust the filling weight. The Electronic scale measures the instantaneous flow rate, and the frequency converter adjusts the screw speed to make the given amount equal to the set value, thus completing the automatic filling process. The weighing control is used to start the raw material feeding pump until the qualified material weight is sent to the filling barrel. This will include the control and interlocking of all feeding and discharging valves, the start and stop of each material feeding pump, the control of fast and slow feeding, status detection, and all data processing functions. It is composed of a weighing unit, a data processing unit and a logic control unit, which work independently of each other but are closely connected in a question-and-answer format. Flexibility and mobility not only enhance the degree of automation but also improve the reliability of filling, ensuring that users can operate for a long time without failure.
The core unit of automatic control is PLC, which is composed of interfaces and other actuating mechanisms. When starting up, it displays the initial screen, equipment status screen, user operation panel, alarm screen, and the curve graph used to show the real-time changes of the motor and liquid level of the reaction vessel. Establish a material blending display window, create database variables and complete attribute definitions. Through segments such as attribute definition, space, and strategy, the design of dynamic images is completed, the save attributes of data variables are set, and data query and curve browsing are established. Establish communication connections and parameter Settings for external devices to achieve the functions of operation monitoring and data management.
Basic parameters
Maximum weighing capacity: 1200kg
Minimum sensitivity: 0.2kg
Filling error: ±0.2-0.5kg
Filling speed: approximately 50 to 80 barrels per hour
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.
Scale platform size: 1200×1200mm(304 stainless steel power raceway)
Empty barrel raceway: 1200mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 1200mm×2500mm(304 stainless steel power raceways, 2 sets
Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
Basic conditions: A solid concrete floor with a flat ammonia solution, and the thickness of the concrete should be greater than 10cm.
Optional models: Standard type and explosion-proof type filling
