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Weighing system for mixed ingredients

Mixing Weighing dosing system based on PC and precise quantitative dosing is a set of machine, electricity, signal processing and dosing in one of the technical equipment, electrical part is mainly composed of weighing sensor, weighing instrument, programmable controller (PLC), frequency converter, industrial computer and printer. In the process of dynamic weighing, the weight signal of the weight sensor on the quantitative weighing hopper is received. When the weight of the material in the hopper reaches each set value, the output I/O quantitative signal to the PLC. PLC collects the quantitative output signal of the weighing display instrument, and controls the output frequency of each frequency converter through PLC, so as to control the thickness and fine feeding amount of the corresponding vibration feeder and the switching door action of each weighing hopper.

PP20210919171029
Product details
020-34563445

The mixed weighing and Batching system is an automatic batching equipment used in industrial production. The computer with the above material coordination calculation program serves as the control center, and it automates the mixing process at the production front end, achieving a machine replacement solution. Not only does it have the characteristics of high measurement accuracy and automated control, but it can also save a lot of production labor for enterprises and bring huge benefits to them. The weighing of the reaction kettle adopts a combination of floating and semi floating methods, which enables the subsequent weighing control system to automatically measure weighing data, store it in a computer, and manage weighing data. It is achieved by changing the heat transferred through the jacket and controlling the electric heating power To achieve temperature control, it is necessary to detect the temperature of the reaction vessel and the jacket, and the control program automatically controls the temperature based on the temperature changes inside the jacket and reaction vessel. The feeding system will start from the raw material feeding pump and continue until qualified materials are sent to the reaction kettle. This will include the control and interlocking of all conveying and discharging valves, the start and stop of each material conveying pump, the detection of the control status of fast and slow feeding, and all data processing functions. The feeding system is mainly controlled by PLC, touch screen, and weighing module. The PLC and its corresponding electrical control main circuit are installed in the electrical control cabinet to control the on-site signals. Install a touch screen HMI on the control cabinet surface for monitoring and adjustment, displaying the working status, time settings, ingredient adjustment parameters, alarm information, etc. of the ingredients to improve the reliability of ingredient safety operation. A new material is obtained by mixing different types of powdered objects in different weight ratios. Dynamic Data Exchange (DDE) technology is used to collect and transmit data from InTouch to the production site. At the same time, data exchange between VB and InTouch is completed, and a specific configuration process and ingredient plan are provided.

The mixing and batching machine is suitable for online continuous weighing and measurement. By assembling the weighing module on the conveyor screw, the dynamic change data of the screw conveyor is detected, and the data is transmitted to the data terminal processor to obtain the weight of the conveyed material. Through the communication between the ingredient system and the PLC of the monitoring and management control layer, the real-time input of raw materials is recorded, which facilitates the statistics, monitoring, and management of the raw material process usage. Through online continuous dynamic weighing of raw material conveying in the production process, the weighing and measurement of materials are completed during the conveying process. The measuring spiral batching machine adopts a quantitative hopper scale, a spiral conveying unit, a weighing module, and a weighing scale; On the weighing scale, the weighing module units are fixed near both ends. The weighing module units are fixed with a feeding port, a discharging port, and a screw conveyor unit driven by a reduction motor. The feeding port of the screw conveyor unit is connected to a quantitative hopper scale through a hose joint. The spiral conveying unit adopts a shell, a main shaft inside the shell, spiral blades welded on the main shaft, and a reduction motor at one end of the main shaft. The main shaft is installed on the left and right mounting flanges at both ends of the shell through the bearing seat at the left end and the reduction motor at the right end. The left and right mounting flanges are correspondingly fixed on the mounting flanges of the shell. The feeding port at the upper part of one end of the shell is connected to a hose joint, and the discharging port at the lower part of the shell is connected to a hose joint. The lower part of the shell has mounting brackets near both ends, which are connected and fixed to the mounting plate of the weighing module in the weighing module unit. The weighing module unit adopts a suspended weighing module, with a weighing module mounting plate and a weighing module mounting base plate; The installation plate of the weighing module is connected to the suspended weighing module, which is fixed on the installation base plate of the weighing module. The installation base plate of the weighing module is connected and fixed to the weighing scale. The signal output terminal of the suspended weighing module is externally connected to a PLC controller.

Equipment form: horizontal, vertical multi-layer/single-layer/insulation

Equipment series: 50L-150M3

Working temperature: room temperature/can be sterilized in place

Work pressure: normal pressure

Heating and cooling methods: vacuum, electric heater, jacket and inner coil, sterile air

Mixing method: rotary shaft, drum type,

Control form: automatic weighing and batching control (manual control)

Material: High quality stainless steel

Temperature control range: 20-60 ℃, ± 0.5 ℃

Speed control range: 0-30 rpm, ± 1%


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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