The automatic weighing and Batching system consists of a computer and PLC, weighing instruments, Weighing modules, and signal distributors. The PLC is used to configure on-off control such as start stop and opening/closing of the warehouse door, detect the status of the warehouse door and operation configuration, and implement system interlocking for the batching system. PLC and weighing control instrument are connected by I/O essentials and directly added to ingredient control. Equipped with weighing signal collection, fast and slow addition control, and overshoot self-tuning, it can modify material input and parameters. Each scale is equipped with three weighing modules, whose signals are sent to the distributor and connected in parallel to the bridge wall. The voltage is divided and sent to the weighing instrument. The automatic feeding system is a device that can automatically complete the batching of raw materials, achieving accurate weighing of raw materials. The weight sensor is used to detect the weight of the object being weighed, and the weight data is transmitted to the computer for processing. It is equipped with a digital display screen that can directly display the current weight value being weighed. When the weight value stabilizes, the display screen will also show the accurate weight value, making it convenient for operators to detect the weighing situation. Algorithm design is also an essential part of the weighing and batching system. For extremely complex calculation processes, computers can run supporting data processing software to perform important tasks such as data collection, processing, and analysis. Data processing software can integrate all data and synchronize it with other important business programs to ensure the smooth operation of the entire automatic batching system and achieve efficient batching results.

The measuring and batching machine adopts a weighing scale, pneumatic butterfly valve, hopper scale, and twin-screw hopper machine. The lower part of the weighing scale is equipped with a pneumatic butterfly valve, which is connected to the feeding port of the hopper scale. The lower part of the hopper scale is equipped with a twin-screw hopper machine, and the lower part of the twin-screw hopper machine is equipped with a corrugated tube weighing module; The weighing scale is installed on the second level steel frame platform through buffer springs and support columns. The weighing scale frame is equipped with a stirring blade inside, which is connected to the stirring motor. The lower part of the weighing scale frame is also equipped with a pneumatic vibrator. The lower part of the pneumatic butterfly valve is connected to the feeding port of the hopper scale through a rubber flexible pipe. The hopper scale is equipped with a stirring blade inside, which is connected to the stirring motor. The measuring batching machine uses a hopper, Electronic scale, drop bin, feeding twin-screw, dual axis distribution bin, and reduction motor on the cover plate and cone of the hopper scale. The feeding port of the hopper scale is set on the upper part of the cone of the upper cover plate and connected to the upper cover plate through a clamp. The lower part of the cone is connected to the upper part of the hopper through a clamp, and the lower part of the hopper is connected to the electronic scale through a clamp. One end of the electronic scale is connected to the drop bin, and the feeding twin-screw is set inside the electronic scale and hopper. The reduction motor is connected to the input shaft of the dual axis distribution bin through a reduction motor connecting sleeve. The two output shafts of the dual axis distribution bin are connected to one end of the feeding twin-screw through a connecting sleeve, and the other end of the feeding twin-s. The hopper and dual axis distribution bin are installed on the bottom plate, and there are three corrugated tube weighing modules below the bottom plate. The upper end of the corrugated tube weighing module is connected to the bottom plate, and the lower end of the corrugated tube weighing module is installed on the bracket through a cushion block.

Characteristics of the feeding system:

Full Chinese LCD display, beautiful interface, simple and user-friendly operation.

It can store 9 formulas, each of which can control the automatic drop correction function of 4-6 different materials. It can switch between manual and automatic drop functions according to the environment to control automatic error diagnosis. It is easy to detect and solve problems, and can provide prompts and guidance to correct errors. It integrates weighing, display, communication, printing, and ingredient control, providing complete material ingredient control functions.

It can achieve automatic/manual batching, as well as pause batching at any time, and can also switch between automatic/manual unloading during the unloading process.

It has dual filtering functions of analog and digital, and automatic collision avoidance delay function.

The batching process can be paused at any time, and the batching can be resumed after power failure and restart.

It has automatic zeroing for ingredient start-up, automatic feeding control, and a jog compensation function.

It has four different printing and query report format functions, and can monitor actual production data and formula settings at any time.

The number of ingredient batches can be set arbitrarily, making quantitative production more convenient.

It has automatic material consumption accumulation, and the accumulated results can be printed out.

It has manual/automatic setting of drop correction function.

Zero setting range, overload range, tolerance range, and filtering coefficient can be set.