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Methanol Automatic Filling Machine

The methanol filling machine reads the data stored in the chip through the interface of the weighing module, processes the data of the weighing module through the serial port, and is responsible for receiving the polling signal sent by the server to the base station to give the response information. If the communication frame is the data frame sent by the server to the base station, the data sent by the weighing module is directly sent to the serial port sending buffer. The received data is checked and simply analyzed and sent to the serial port receiving area to ensure the stability of the signal.

PP20210627204009
Product details
020-34563445

The liquid Filling machine adopts an Electronic scale to automatically execute the weight deduction function, resetting the weight on the weighing platform to zero. The electronic scale stores 30 sets of formulas for easy product replacement. The two-stage automatic filling of large and small materials ensures accuracy. Automatically identify the tare weight value of empty barrels, reject filling beyond the range, and avoid human errors. Automatically correct liquid drop, track target values, and trigger over tolerance filling alarms. Align the barrel mouth and press the start button to start filling. Display the completion of filling, cumulative weight and number of times, and can be connected to an external printer. Manually place the bucket weighing platform and use an insertable filling method to avoid materials flying too shallow on the bucket and affecting the outer packaging. The Filling system will automatically execute the weight deduction function, resetting the weight on the weighing platform to zero. After filling, manually push the bucket out of the weighing platform. Press the emergency stop button in case of an emergency to release the filling process.

The automatic filling machine includes a bucket feeding mechanism, a frame, and bucket conveying mechanism, bucket grabbing mechanism, filling mechanism, and bucket discharging mechanism set on the frame; The bucket delivery mechanism is used to deliver empty buckets to the bucket conveying mechanism; The bucket conveying mechanism is used to transport buckets to the bucket grabbing mechanism; The bucket grabbing mechanism is used to grab empty buckets onto the filling mechanism and also to grab the filled buckets onto the bucket dispensing mechanism. The bucket delivery mechanism includes a fixed frame, a bucket storage box, and a guiding device; The storage container is tilted on the fixed frame; The lower end of the storage container is equipped with a barrel outlet; A bucket blocking device is installed at the outlet to control the opening and closing of the bucket mouth; The guiding device is used to guide the empty buckets flowing out of the storage tank outlet to the bucket conveying mechanism. The bucket conveying mechanism includes a first conveyor installed on the frame; There are several first connecting barrels evenly distributed along the circumference of the conveyor belt of the first conveyor; The inner bottom of the first barrel is equipped with a concave hole for the barrel mouth to extend into. The guiding device includes a guiding seat and a guiding plate; One end of the guide seat is hinged on the fixed frame, and the other end is installed on the fixed frame through the guide seat driving component; The guide seat driving component is used to drive the guide seat to rotate around the hinge point; The guide plate is vertically fixed at the inlet end of the bucket conveying mechanism and corresponds to the position of the guide seat. The guide seat is equipped with an arc-shaped bucket slot.

The bucket grabbing mechanism of the quantitative filling machine includes an installation frame, a bucket clamp device, a lifting device, and a lateral moving device; The installation rack is set above the bucket feeding mechanism and the bucket discharging mechanism; The clamp claw device is flexibly installed on the mounting bracket; The lifting device is used to drive the bucket gripper device to lift and lower; The lateral movement device is used to drive the clamp claw device to move laterally. The bucket clamp device includes a pneumatic three jaw chuck and an installation seat; The installation seat is fixed on the lifting device; The lifting device is fixed on the lateral moving device; Pneumatic three jaw chuck rotating and installed on the seat; The installation base is equipped with a three jaw drive device for driving the rotation of the pneumatic three jaw chuck. The filling mechanism includes a filling head, a filling sleeve, and a filling piston valve; The filling sleeve is fixed on the rack, and there is a connecting head fixed at the bottom of the filling sleeve for threaded connection with the mouth of the empty barrel. The filling head is connected to the connecting head, and the filling piston valve is used to extend from the bottom of the empty barrel to fill the inside of the barrel during filling. The filling piston valve includes a pressure head, an installation sleeve, and a pressure head lifting component; The pressure head lifting component is fixed on the bucket grabbing mechanism; The installation sleeve is hollow inside and sealed at both ends; The pressure head is fixed at the bottom of the installation sleeve; And there is a suction cup chamber on the bottom surface of the pressure head; The bottom of the installation is equipped with a through-hole connected to the suction cup chamber; The outer wall of the installation sleeve is equipped with an exhaust port that connects to its inner cavity; The pressure head lifting component is used to drive the installation sleeve to lift. The bucket extraction mechanism includes a second conveyor installed on the rack; There are several second bucket tubes evenly distributed along the circumference of the conveyor belt of the second conveyor; The inner bottom of the second barrel is equipped with a concave hole for the barrel mouth to extend into. The adoption of the above technical solution has a high degree of automation, greatly improving production efficiency.

Technical Specifications

Maximum weighing capacity: 1200kg

Minimum sensitivity: See kg

Filling range: 1-3kg

Filling error: ± 0.01-0.03kg (depending on flow rate and pulse force)

Power supply: AC220/50Hz

Gas source used: 0.8Mpa

Operating temperature: -10 ℃ -50 ℃

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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