The dilute phase automatic mixer is an intelligent, fully automatic, high-precision material (granular, powdered, flaky) measuring and Feeding machine designed for industries such as rubber, plastics, food, feed, and pharmaceuticals; The feeding system adopts various feeding methods such as electromagnetic vibration and double (single) spiral feeding, as well as continuous and stepless speed regulation intelligent control devices. Multiple Electronic scales are set up separately, driven separately, and share the automatic batching and mixing system. The weighing mixer is composed of a set of PLC, touch screen, and several accessories; The mixer is equipped with multiple machines from the factory for docking and matching. The mixer is connected to a computer network through 485 communication, providing a convenient platform for unified management of the company. The batching part of the weighing mixer production line mainly consists of powder tank, auxiliary material tank, reaction tank, spiral Feeder, spiral mixer, weighing tank, and several pneumatic/manual valves; The automatic control part of the production line mixer is controlled by a set of PLC and touch screen. The low material level signal of the on-site storage tank, the alarm signal of the screw feeder, the start signal of the feeding valve/discharging valve, or the manual feeding and discharging signal of the mixer are connected to the input of the PLC. The weighing module signal is input to the PLC through the 16 bit high-precision A/D conversion module of the PLC. The PLC automatically controls the entire batching weighing process, data processing, and alarm output of the Weighing system through program programming. The data parameters and operations of the ingredients are directly controlled through a touch screen interface. The feeding system is connected to a computer network through a 485 communication module, and the computer monitors and processes data for the weighing system.

The weighing mixer includes a main bracket, a storage bin, a mixing device, a secondary bracket, and a weighing system. The storage bin is mounted on the main bracket, and the mixing device is mounted on the secondary bracket. The mixing device is located below the storage bin. The storage bin includes two independent compartments, a hopper bin and a feeding bin. The bottom discharge ports of the hopper bin and the feeding bin are connected to the feeding port of the mixing device. The weighing system includes a weighing instrument, a PLC interaction circuit, and a weighing module. The weighing module is set at the bottom of the secondary bracket, and the weighing module is connected to the input port of the weighing instrument. The PLC interaction circuit is connected to the communication port of the weighing instrument. There is an inlet on the mixing device of the weighing mixer, which is connected to the water source through a pneumatic ball valve. The input port of the weighing instrument is connected to the pneumatic ball valve. The weighing instrument and PLC interaction circuit of the weighing system are installed in an electrical box, which is set on the main support, storage bin, mixing device or auxiliary support. The bottom discharge ports of the hopper and feeding bin of the weighing and batching mixer are respectively equipped with plug valves and butterfly valves. The weighing system also includes plug valve controllers and butterfly valve controllers, which are connected to the output ports of the weighing instrument. The weighing and batching mixer plug valve and butterfly valve are pneumatic plug valve and butterfly valve, respectively. The plug valve controller and butterfly valve controller are both solenoid valves, and they are connected in series on the gas supply path of the plug valve and butterfly valve, respectively.

Key Features:

Adopting a U-shaped barrel structure, it operates smoothly, mixes evenly, has no dead corners, discharges cleanly, and has a wide range of applications.

Using inner and outer double-layer spiral belts for staggered back and forth mixing, the mixing speed is fast and the uniformity is high

The bearings are located at both ends of the mixer, making it difficult for materials to enter and resulting in a low maintenance rate.

The screw conveyor is convenient for feeding, with the feeding port level with the ground, making feeding effortless and convenient.

The internal structure and overall design materials have passed ISO9001 international quality system certification.

Implement remote control and after-sales support to improve management level.

Using high-resolution electronic scales and weighing instruments, the weighing accuracy is high.

Multiple workstations simultaneously measure ingredients, with a continuous batching capacity of 400-600 bags per shift, resulting in high production efficiency.

All key components are imported and joint venture brands, ensuring stability and reliability.

The fieldbus working system (i.e. setting up PLC substations) automatically detects the operation status, provides alarm location and prompts solutions in case of abnormalities, and facilitates maintenance and repair.

Rectangular circulation conveyor line layout, open Chinese and English human-machine interface, multi area display, monitoring and operation functions during system operation, easy to use

Automatically detect the operation status of the system, provide alarm location and prompt solutions when abnormalities occur.

Low energy consumption design with safety interlock protection measures to ensure energy conservation and safety.

Optimize the design of the dust removal and recovery system, equipped with a single bag filter, no dust flying or leaking, good operating environment, and no waste of raw materials.

Flexible layout (can be divided into 1 or 2 layers, suitable for 6-24 types of materials), wide applicability, and can adapt to different user requirements.