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Mixing material volumetric feeding system

Volume Mixing and feeding system uncertainties and internal and external interference as a whole for processing, the use of digital technology to compare and analyze it with the traditional PID controller, weighing controller to calculate the actual amount of feed, when the actual amount of feed to meet the feed set value to close the feed valve, from the whole process of action can be seen, the valve closure lag will inevitably lead to feeding error, the value of the error is about the lag time and the closure of the instantaneous volumetric flow rate, The error value is the product of lag time and instantaneous volume flow rate and fluid density at the time of closing, in which the lag time is all the time between the output of the valve closing signal from the weighing controller and the shut-off valve shutting down, "i.e., including the lag time of the relay's action and the shut-off valve's action lag time.

PP20211012170643
Product details
020-34563445

The volumetric mixing and feeding system is a complete set of automated equipment that achieves dynamic weighing and batching control through electrical control management and visual human-machine software configuration. The electrical control part of the system adopts Siemens PLC, which is programmed and controlled according to production requirements; The software adopts human-machine configuration and controls the weight and flow of materials loaded into the weighing hopper through monitoring system and PLC program according to process requirements, thereby achieving accurate measurement and batching. The system has strong stability and high cost-effectiveness, and can provide accurate measurement data and control methods for production control and management in various industrial sites. The uncertain factors and internal and external interference of the feeding system are treated as a whole, and digital technology is used to compare and analyze it with traditional PID controllers. The weighing controller calculates the actual feeding amount, and when the actual feeding amount reaches the feeding set value, the feeding valve is closed. From the entire action process, it can be seen that the valve closing action lag will inevitably cause feeding errors. The error value is about the product of the lag time and the instantaneous volume flow rate and fluid density at the time of closing. The lag time is the entire time from the output of the weighing controller to the closing signal of the cut-off valve, including the action lag of the relay and the cut-off valve. The feeding system is composed of Siemens series PLC, circuit breakers, relays, frequency converters, and terminals, all of which are selected from well-known domestic and foreign brands. Compact structure, stable operation, complete functions, with overload, short circuit, and phase loss protection, capable of completing equipment automation and process automation control. The system uses high-end configuration software as the upper computer to issue instructions and manage automation equipment and processes. Replacing traditional systems with standard industrial computer software and hardware platforms as integrated carriers has the characteristics of strong adaptability and good openness.

The weighing reaction kettle adopts multiple support ears welded on the outer wall of the reaction kettle, and the lower part of the multiple support ears is placed on the storage platform through multiple Weighing modules. One end of the multiple weighing modules is connected to the weighing instrument through a wire. A feeding tube is set above the feeding port of the reaction kettle, and the surface of the feeding tube can be disassembled and installed with an additive storage bin. There are multiple hopper scales inside the additive storage bin, and the bottom surfaces of the multiple hopper scales are fixedly installed with feeding tubes, and the surface of the feeding tubes is fixedly installed with weighing modules. The top surface of the reaction kettle is fixedly installed with a driving motor, and the output end of the driving motor extends vertically into the reaction kettle. A rotating rod is fixedly installed vertically, and the outer wall of the rotating rod is welded with a chain. The other end is fixedly installed with a stirring block. The upper end of the outer wall of the reaction vessel is fixedly installed with a cleaning pump through a mounting seat, and an electromagnetic valve is installed on the pipeline fixedly installed at the outlet end of the cleaning pump. The inner top surface of the reaction vessel is suspended with a cleaning pipe, and the bottom surface of the cleaning pipe is fixedly installed with a cleaning nozzle. The other end of the pipeline extends to the interior of the reaction vessel and is connected to the cleaning pipe. The upper and lower ends of the outer wall of the rotating rod of the reaction kettle scale are welded with connecting rods, and the end of the connecting rod near the inner wall of the reaction kettle is welded with a cleaning plate. The interior of the connecting rod is provided with a cavity, and the inner wall of the cavity is fixed with a spring through an installation plate. One end of the connecting rod extends into the cavity through a sealing piece and is fixedly connected to the other end of the spring. The inner wall of the cavity is provided with a limit groove, and the internal sliding connection of the limit groove is connected to a limit block, and one end of the limit block is welded to the outer wall of the connecting rod.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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