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Weighing pre-mixed feeding system

The Premix weighing and feeding system adopts the new WINXP system platform, which is faster and more stable. The real-time dynamic production screen shows the production process, and the operation is intuitive and clear; the powerful report function can record and store a large amount of various types of data and tabulate and print, and it automatically prints the dosage report after the completion of each production, and provides the information of date, time, report number, and the actual consumption of each kind of material; the report extraction adopts the PC manual query method. The report is extracted manually by PC, and the end-of-production report is stored in the computer, which can be read indefinitely to ensure the correctness and completeness of the production report. Simple operation, the system has three production modes: manual, semi-automatic and fully automatic.

PP20210919171925
16935583032399565
16935583033340458
16935583189539800
16935717621963763
Product details
020-34563445

The pre mixed weighing and feeding system is a high-tech product that combines high-precision weighing sensors, microcomputer weighing instruments, and internationally advanced program control technology to achieve the proportioning, weighing, feeding control system, batching, mixing system, and corresponding control system of various materials in various industrial occasions, forming an automated weighing assembly line. The weighing mixer is a device used for additives and premixing, with PLC as the main control unit. The weighing module collects the weight of materials in the mixer and should have a location (prompt for material loss). The limit switch should emit a signal at the appropriate position when the lifting action reaches that position. Simulate output signal, 4-20mA to 4 valve switches, control opening, cooperate with S-shaped tension to collect material position, and close the valve when the weight reaches the required ingredient weight. Equipped with a communication circuit module, its function is to communicate with the console. The communication data is bidirectional, requiring the reception of material specific gravity information and weight distribution of each material mixer from the control console.

The weighing and feeding system includes a frame, a feeding platform installed at the top of the frame, a feeding port connected vertically on the feeding platform, and a dust collector installed near the feeding port on the feeding platform. The bottom of the frame is equipped with at least four first casters; Connect the negative pressure pipeline to the dust collector; The weighing tank includes a tank body, a valve, a discharge hopper, and at least three support legs for supporting the tank body. The material inlet of the tank body is used to receive materials from the feeding port. A valve is installed between the material outlet of the tank body and the discharge hopper. The discharge hopper is connected to downstream equipment through a pipeline, and the lower end of each support leg is equipped with a first wheel; A platform scale set on the ground: and a control console installed on one side of the platform scale and equipped with an operation screen. The operation screen is used to display real-time weighing information transmitted from the Electronic scale to the control console through wired or wireless means. The control console controls the opening and closing of valves through wired or wireless means.

1) Using a programmable logic controller (PLC) as the core, it has a small size, high accuracy, and good stability performance.

2) The feeding system can simultaneously control multiple scales, multiple different materials, or control outputs (depending on the process)

3) Intelligent control of batching time ensures no waiting between batching scales, shortening the batching cycle and improving batching speed and output.

4) Adopting the new WINXP system platform, it runs faster and more stable, with real-time dynamic production screens that display intuitive, clear, and automatic recovery functions for production process operations.

5) The automatic feeding system has powerful reporting functions, which can record and store various types of data in large quantities, and print tables. The ingredient automatic feeding system automatically compiles and prints ingredient reports after each production is completed, providing information such as date, time, report number, and actual consumption of each material; The extraction of the mixing tank report adopts the PC manual query method, and the production end report is stored in the computer for unlimited reading, ensuring the correctness and completeness of the production report.

6) Easy to operate, this system has three production modes: manual, semi-automatic, and fully automatic.

7) PLC has strong data processing ability, fast and stable sampling rate, and the batching process can fully meet the process requirements for batching.

8) The process of automatic Batching system can be set according to the user.

9) When one of the two control schemes (touch screen and industrial computer) fails, the other one will immediately switch to operation without affecting production. The fully automatic batching system can prevent production loss of control in case of production failure.

10) Real time graphical display of production process and text display of production process, convenient for operators to operate.

11) The ingredient text file displays production reports, formula reports, and other (with multiple printing contents to be selected by the user) with powerful alarm prompt functions, which can reduce the scrap rate to a certain degree and ensure the uniformity of the mixing system. The frequency converter is used to control the feeding speed so that each material is discharged in equal time, ensuring the uniformity of the ingredients.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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