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Weighing control system for reaction tanks

In order to ensure the accuracy of dosage, the reaction tank control system uses frequency converter to control the screw feeding speed so as to achieve the purpose of accurate dosage, and sets the dosage ratio through the two-way communication between the computer and the meter, and the serial port communicates with PLC. According to the actual process of dosage technology to reflect the dynamic screen in the form of loading, dosage, feeding and related equipment operating state, according to the operating data can be given to the ratio or feeding amount, and truly reflect the dosage state, the ideal equipment for continuous dosage and measurement of materials.

PP20210919171405
Product details
020-34563445

The weighing reaction tank control system is an automatic batching equipment applied in industrial production. It uses a computer with automatic batching software calculation program as the control center to automate the mixing process in the production front-end and achieve the solution of machine replacement. Not only does it have the characteristics of high measurement accuracy and automated control, but it can also save a lot of production labor for enterprises and bring huge benefits to them. The weighing of the reaction kettle adopts a combination of floating and semi floating methods, which enables the subsequent Weighing system to automatically measure weighing data, store it in a computer, and manage the weighing data. The weighing control system is achieved by changing the heat transmitted through the jacket, and the heat is achieved by controlling the electric heating power To achieve temperature control, it is necessary to detect the temperature of the reaction vessel and the jacket, and the control program automatically controls the temperature based on the temperature changes inside the jacket and reaction vessel. The feeding control will start from the feeding pump of the raw materials until qualified materials are sent to the reaction kettle. This will include the control and interlocking of all conveying and discharging valves, the start and stop of each material conveying pump, the control of fast and slow feeding, status detection, and all data processing functions. In order to ensure the accuracy of the batching process, the reaction tank batching control system uses a frequency converter to control the spiral feeding speed and achieve precise batching. The proportioning is set through bidirectional communication between the computer and the instrument, and the serial port communicates with the PLC. The ideal equipment for continuous batching and metering of materials is to reflect the operating status of feeding, batching, feeding, and related equipment in the form of dynamic images according to the actual process of batching technology. Based on the operating data, the batching or feeding quantity can be issued, and the batching status can be truly reflected.

The weighing and batching tank includes a batching tank system and an automatic weighing system. The lower end of the batching tank system is equipped with four support legs, and the batching tank system is supported on the weighing system of the weighing scale through the four support legs at the lower end; The ingredient tank system includes an ingredient tank, with a horizontal hose feeding unit and a horizontal hose cleaning unit set at the upper end of the ingredient tank. One side of the ingredient tank is equipped with a horizontal hose steam heating insulation unit, which includes a steam inlet horizontal hose set in the middle of one side of the ingredient tank and a condensate horizontal soft outlet pipe set in the lower part of one side of the ingredient tank. The bottom of the ingredient tank is equipped with a horizontal hose discharge unit. The weighing reaction kettle includes legs, reaction kettle, reaction kettle cover, switch device, discharge port, steel braided hose, discharge pipeline, weighing instrument, weighing module, support ear, exhaust pipeline and motor. The top of the leg is fixedly connected to the bottom of the weighing sensor, the right side of the leg is fixedly connected to the left side of the display instrument, the top of the weighing sensor is fixedly connected to the bottom of the support ear, the right side of the support ear is fixedly connected to the left side of the reaction kettle, the bottom of the reaction kettle is fixedly connected to the top of the discharge port, the bottom of the discharge port is fixedly connected to the top of the steel braided hose, the bottom of the steel braided hose is fixedly connected to the top of the discharge pipeline, the left side of the reaction kettle is fixedly connected to the right side of the switch device, the top of the reaction kettle is hinged to the bottom of the reaction kettle cover, Connected, the top of the reactor cover is fixedly connected to the bottom of the motor.

Equipment form: horizontal, vertical multi-layer/single-layer/insulation

Equipment series: 50L-150M3

Working temperature: room temperature/can be sterilized in place

Work pressure: normal pressure

Heating and cooling methods: vacuum, electric heater, jacket and inner coil, sterile air

Mixing method: rotary shaft, drum type,

Control form: automatic weighing and batching control (manual control)

Material: High quality stainless steel

Temperature control range: 20-60 ℃, ± 0.5 ℃

Speed control range: 0-30 rpm, ± 1

Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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