The weighing and mixing reaction pot system mixes the raw reaction tank materials together in a certain proportion according to the production process specifications; It is the process of feeding and discharging one or more materials according to pre-set values and errors. The ingredient process requires no dust, recheckable and traceable, and the reaction tank should minimize the risks of pollution, cross contamination, confusion, errors, etc. during the transportation of powder materials. The automatic Batching system weighs the ingredients according to the formula requirements; Before production begins, the system issues a production work order to the ingredients. The operator selects the work order for ingredient feeding, and the ingredient system verifies the barcode generated based on the formula to confirm the correctness of the input materials; After the ingredients are completed, generate tags, write them into RFID, and transmit the ingredient information of each silo back to the system. The feeding system manages manual weighing of ingredients, sets up an operation client in the weighing room, and connects scanning guns, Electronic scales, and barcode printers. The weighing instruction guides the operator to weigh according to the formula requirements through electronic SOP. The weighing result system automatically reads and prints barcodes from the electronic scale. The weighing process and results are displayed on the weighing interface and checked against the production task. If the check does not match, an alarm message is generated. At the same time, the system should provide unified management and prompts for the calibration and calibration of weighing instruments. Record the material consumption quantity, scrap quantity, return quantity, and sampling quantity of each process (room), calculate the yield and material balance, and calculate the material balance rate based on the theoretical usage. If it exceeds the allowable deviation range, give an abnormal alarm. Provide report query function.

The weighing reaction kettle adopts a kettle body, a driving motor, a stirring shaft, and blades. The kettle body is placed on the hole of the factory floor, and the upper and lower parts of the kettle body are located in the space of two floors respectively. The driving motor is placed above the kettle body, and there is a window on the upper part of the kettle body. The driving motor is connected to the stirring shaft, and the stirring shaft has multiple sets of blades, which are vertically distributed and fixedly connected to the stirring shaft. The kettle body is axisymmetric and rotating. The kettle also uses springs, support columns, and Weighing modules. There are four support columns, which are vertically and uniformly distributed outside the circumference of the kettle body. Each support column has a spring with a high hardness that is sleeved outside. The support column is connected to the floor through a spring to bear weight. The weighing module has two supporting columns arranged symmetrically at corresponding positions on two axes, There are also hydraulic braces on the factory floor to support the kettle body for mixing after weighing is completed. The bottom and top of the kettle body are symmetrically opened with discharge and feed ports of the same size and shape on the vertical center plane of the kettle body. By installing multiple lifting ears around the outer circumference of the tank, a weighing module is installed. The weighing instrument is connected to the DCS control system. According to the material reaction indicators, the material is automatically controlled by the DCS control system during the concentration operation. Multiple weighing modules evenly distributed around the tank are used to accurately measure the mass change of the reaction kettle before and after the reaction. When the temperature and pressure indicators of the material in the reaction kettle reach the specified range, the material in the tank reaches a certain weight, and the reaction kettle automatically stops heating and starts cooling, thereby avoiding human operation errors in material reaction, effectively reducing measurement errors, and ensuring product yield and quality.

Main functions of weighing and batching system

1. Statistics and Quality Control

Providing flexible statistical report functions, including basic reports and MES registration, using unique technical solutions to effectively solve complex SQL queries, multi-dimensional data modeling, and other problems. Provide deviation classification and pre-defined, pre-defined deviation handling process, and automatic generation of deviation reports.

2. Support formula system

The number of formulas is not limited, the data type is flexible, and the automatic Filling machine supports encryption protection for each formula. The formula table control provides a flexible configuration method.

3. Full traceability throughout the process

Whether it is manual, semi-automatic or automatic formula, there are corresponding software to provide full process traceability and centralized formula management.

4. Data communication function

Integrate weighing data into higher-level applications such as MES and ERP through the factory network, with open and customizable interfaces to reliably connect accurate weighing data to your network, providing a flexible system integration solution.