The emulsion Filling machine is composed of filling, capping, box sealing, palletizing, weighing equipment and corresponding conveyor belts, supplemented by an automatic control and automatic adjustment system. When the four-liter bucket of the automatic filling machine reaches the feeding conveyor belt, the bucket is separated by the screw bucket Feeder and sent to the fixed scale platform under the oil filling nozzle of the rotating oil tank. The quantitative filling is to symmetrically arrange the piston cylinders around the circular rotating oil tank. Each piston is connected to an axis through a connecting rod and slides along an inclined circular trajectory. The first 180 degrees of the inclined circular motion cause the piston to rise, and the last 180 degrees cause the piston to fall. When the piston is lifted, the material is controlled by the valve to be sucked into the piston cylinder from the upper oil tank. When the valve connecting the piston cylinder and the oil injector is opened, the material is injected into the lower bucket.

The weighing filling machine displays the current filling quality, the number of filling barrels and other on-site working conditions in real time through the screen. It communicates with the upper computer through wireless PLC and performs corresponding operations simultaneously. The filling mode can be selected and the start, stop and other buttons can be operated through the interface. It is possible to change the filling quality, the number of barrels, and manually remove the tare weight (i.e., the mass of the filled bottle) when using different filling barrels. To meet the above monitoring requirements, the monitoring interface simulated the dynamic filling process by setting the filling effect and the flow attribute of fast flow. By adding standard buttons, manual/automatic selection, start, stop, emergency stop and manual opening of the pump solenoid valve can be achieved. By setting the display output attributes of the labels, the real-time display of filling quality Settings, the setting of the number of filling barrels and the current display of the number of filling barrels can be realized. The configuration monitoring screen monitors the operation status of the Filling system.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.1-0.2kg

Filling speed: Approximately 150-180 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: The main unit of the Liquid filling machine is made of SUS304 stainless steel, and the conveying and stacking are made of carbon steel with anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard type, explosion-proof type filling scale