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Resin filling machine

Resin filling machine using computer monitoring and management of powerful, real-time collection, timely display of operating conditions and related data, the screen image is realistic, dynamic; can automatically complete the system filling process, the computer screen real-time display of the workflow, the software is simple to operate, the screen is realistic. The upper computer software is set with running password and important parameter password modification protection, and the user realizes hierarchical management, and can arbitrarily define the authority of the personnel.

Product details
020-34563445

Resin Filling machines offer the best quality and precision filling technology for liquid filling, featuring rapid and effective product conversion as well as a fast and automatic on-site cleaning program. There is no sealing device at all and a unique self-discharging filling station concept. Unparalleled filling accuracy, CIP capability without any disassembly and unparalleled product flexibility.

The Filling system is executed in accordance with batch work orders, and the program is designed in accordance with the S88 standard. During the operation of the automatic filling machine, the processes and states of execution, pause, cancellation, end, and stop all run within one execution batch, ensuring the integrity of the batch during the work order execution process.

The main task is to input and weigh the materials entering this automatic filling machine, as well as to record them, to achieve the management of material feeding. Material input: Material information is provided either manually or through an automatic information filling machine. The weight of the input materials is weighed, and the input information of the materials is recorded.

The filling machine receives work orders by establishing work orders or automatically filling through information, converts the work order information into execution parameters for automated equipment, and drives the equipment to follow the work order instructions to achieve batch control of the filling process.

Integrate information technology accessory devices, such as printers, scanners, RFID and other information identification devices, to provide identifiable information for materials entering the weighing and distribution process.

The CS structure is adopted, with the control and management server serving as the central server of the automatic filling machine to manage the entire automatic filling machine. Connect the operation stations of each process through industrial Ethernet as the network. An operation station is placed in each process and connected to the equipment of each process. The functions of each workstation are realized through the operation station.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.1-0.2kg

Filling speed: approximately 150-180 barrels per hour

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm. Optional models: Standard type, explosion-proof type filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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